The presently disclosed subject matter relates to an industrial system for processing various plant materials to produce marketable materials. Particularly, the system integrates subcritical water extraction technology and includes a pre-processing module and a two-stage extractor (processing module) with constant control of temperature, pressure, and/or residence time. In some embodiments, the final product of the disclosed system can include feedstock constituents for biofuel production (sugars and/or oil), biochar, raw materials for various industries (such as pulp for manufacturing paper or cellulose for use in various industries). The disclosed system can be modular or non-modular, stationary or mobile, and can include prefabricated elements with programmed automatic or manual operation so that it can be easily moved and/or assembled on site.

A process for the hydrodepolymerization of polymeric waste material at a hydrogen pressure from 20 to 500 bar, with a hydrocracking catalyst made from or containing (a) a hydrogenating component made from or containing a metal selected from the group consisting of Fe, Mo, W, Ti, Ni, Cr, V, Co, Zr, and mixtures thereof, supported on an inorganic carrier, and (b) a depolymerizing component being an acidic compound.

A process for the hydrodepolymerization of polymeric waste material at a hydrogen pressure from 20 to 500 bar, with a hydrocracking catalyst made from or containing (a) a hydrogenating component made from or containing a metal selected from the group consisting of Fe, Mo, W, Ti, Ni, Cr, V, Co, Zr, and mixtures thereof, supported on an inorganic carrier, and (b) a depolymerizing component being an acidic compound.

Provided is a conversion process for an inferior oil, relating to the field of biomass utilization, energy and chemical industry. The conversion process is carried out in presence of a catalyst selected from the group consisting of an iron oxide compound, a desulfurization waste agent resulting from use of an iron oxide compound as desulfurizer, and a regeneration product of the desulfurization waste agent, under a controlled molar ratio of iron element to sulfur element. It is found that free radical condensation polymerization of inferior oil during cracking process can be blocked effectively by using carbonylation, and hydrogenation is achieved with active hydrogen produced from the conversion of CO and water. In the conversion process, inferior oil can be, directly converted, thereby increasing liquefaction yield and calorific value of the obtained oils. No large amount of waste water is generated after completion of the conversion.

Provided is a conversion process for an inferior oil, relating to the field of biomass utilization, energy and chemical industry. The conversion process is carried out in presence of a catalyst selected from the group consisting of an iron oxide compound, a desulfurization waste agent resulting from use of an iron oxide compound as desulfurizer, and a regeneration product of the desulfurization waste agent, under a controlled molar ratio of iron element to sulfur element. It is found that free radical condensation polymerization of inferior oil during cracking process can be blocked effectively by using carbonylation, and hydrogenation is achieved with active hydrogen produced from the conversion of CO and water. In the conversion process, inferior oil can be, directly converted, thereby increasing liquefaction yield and calorific value of the obtained oils. No large amount of waste water is generated after completion of the conversion.

Provided is a conversion process for an organic oil, relating to the field of biomass utilization, energy and chemical industry. The conversion process is carried out in presence of an aqueous slurry and a catalyst selected from the group consisting of an iron oxide compound, a waste agent resulting from use of an iron oxide compound as desulfurizer, and a regeneration product of the waste agent, under a controlled molar ratio of iron element to sulfur element. It is found that free radical condensation polymerization of organic oil during cracking process can be blocked effectively by using carbonylation, and hydrogenation is achieved with active hydrogen produced from the conversion of CO and water. In the conversion process, organic material, especially biomass solid, can be directly converted without dehydration, and water can be additionally added to the biomass liquid or the mineral oil.

Provided is a conversion process for an organic oil, relating to the field of biomass utilization, energy and chemical industry. The conversion process is carried out in presence of an aqueous slurry and a catalyst selected from the group consisting of an iron oxide compound, a waste agent resulting from use of an iron oxide compound as desulfurizer, and a regeneration product of the waste agent, under a controlled molar ratio of iron element to sulfur element. It is found that free radical condensation polymerization of organic oil during cracking process can be blocked effectively by using carbonylation, and hydrogenation is achieved with active hydrogen produced from the conversion of CO and water. In the conversion process, organic material, especially biomass solid, can be directly converted without dehydration, and water can be additionally added to the biomass liquid or the mineral oil.

The invention relates to a feed mixture for use in a process for producing hydrocarbons under increased pressure and temperature conditions, where the feed mixture comprises one or more carbonaceous feedstocks and water, where further a texturing agent has been added to the feed mixture, the texturing agent being adapted to stabilize the feed mixture to prevent separation and further to maintain the feed mixture as a homogenous mixture during a pressurization. Further the invention relates to processes for manufacturing such feed mixture.

The invention relates to a feed mixture for use in a process for producing hydrocarbons under increased pressure and temperature conditions, where the feed mixture comprises one or more carbonaceous feedstocks and water, where further a texturing agent has been added to the feed mixture, the texturing agent being adapted to stabilize the feed mixture to prevent separation and further to maintain the feed mixture as a homogenous mixture during a pressurization. Further the invention relates to processes for manufacturing such feed mixture.

Hydropyrolysis processes are described, in which differing types of feedstocks, including at least one biorenewable feedstock, namely a biomass-containing feedstock, may be co-processed to allow enhancements in operating conditions and/or product properties, depending on changing customer requirements and/or overall market demands. According to specific embodiments, an aliphatic hydrocarbon precursor or an aromatic hydrocarbon precursor is co-processed with the biomass-containing feedstock to enhance an operating condition (e.g., a reactor temperature profile) of the hydropyrolysis process and/or a property (e.g., cetane number) of a liquid product (e.g., a diesel boiling range fraction) obtained from a substantially fully deoxygenated hydrocarbon liquid.