The present disclosure includes a process for pelletizing a spent bleaching earth (SBE) into a clay-biocarbon composite including classifying the SBE based on at least one parameter of the SBE, selecting at least one filler compound and mixing the at least one filler compound with the SBE to make a mixture, forming a plurality of pellets out of the mixture, and pyrolyzing the pellets to produce the clay-biocarbon composite. Pyrolyzing a pelleted spent bleaching earth (SBE) may include advancing the pelleted SBE with a distributer to a first thermal chamber for providing even thermal processing, releasing the pelleted SBE to an auger to cool to room temperature, and condensing at least one volatile compound emitted from the pelleted SBE during thermal processing to produce a condensate for reuse.

Provided herein are systems and methods for controlling production of low-carbon liquid fuels and chemicals. In an aspect, provided herein is a method controlling a process that produces e-fuels. In another aspect, provided herein is a system for producing an e-fuel.

Disclosed is a hydrocarbon composition containing isomerised paraffins having specific cut-off points in a distillation curve, a density from 768.0 to 772.0 and an average carbon number of 14.3 to 15.1. The hydrocarbon composition can be used as a fuel or fuel component, especially a jet fuel. Disclosed is also a method to produce a hydrocarbon composition. The isomerised paraffins in the hydrocarbon composition can be from a renewable source.

An integrated process for the production of a useful liquid hydrocarbon product comprises: feeding a gasification zone with an oxygen-containing feed and a first carbonaceous feedstock comprising waste materials and/or biomass, gasifying the first carbonaceous feedstock in the gasification zone to produce first synthesis gas, partially oxidising the first synthesis gas in a partial oxidation zone to generate partially oxidised synthesis gas, combining at least a portion of the first synthesis gas and/or the partially oxidised synthesis gas and at least a portion of electrolysis hydrogen obtained from an electrolyser in an amount to achieve the desired hydrogen to carbon monoxide molar ratio of from about 1.5:1 to about 2.5:1, and to generate a blended synthesis gas, wherein the electrolyser operates using green electricity; and subjecting at least a portion of the blended synthesis gas to a conversion process effective to produce the liquid hydrocarbon product.

Herein disclosed is a method of producing value-added product from light gases, the method comprising: (a) providing light gases comprising at least one compound selected from the group consisting of C1-C6 compounds and combinations thereof; (b) intimately mixing the light gases with a liquid carrier in a high shear device to form a dispersion of gas in the liquid carrier, wherein the dispersion is supersaturated with the light gases and comprises gas bubbles at least some of which have a mean diameter of less than or equal to about 5 micron(s); (c) allowing the value-added product to form and utilizing vacuum to extract unreacted light gases from the liquid carrier; (d) extracting the value-added product; wherein the value-added product comprises at least one component selected from the group consisting of higher hydrocarbons, hydrogen, olefins, alcohols, aldehydes, and ketones. A system for producing value-added product from light gases is also disclosed.

Provided is a hydrotreating step (A) containing a hydroisomerization step (A1) that obtains a hydroisomerized oil (a1) by bringing a FT synthesis oil into contact with a hydroisomerization catalyst and/or a hydrocracking step (A2) that obtains a hydrocracked oil (a2) by bringing it into contact with a hydrocracking catalyst, and a fractionation step (B) that transfers at least a portion of the hydrotreated oil (a) composed of the hydroisomerized oil (a1) and/or the hydrocracked oil (a2) to a fractionator and, at the very least, obtains a middle distillate (b1) with a 5% distillation point of 130 to 170° C. and a 95% distillation point of 240 to 300° C., and a heavy oil (b2) that is heavier than the middle distillate (b1).

The present invention relates to a method for gasification of carbon-containing materials including biohazard wastes, and more specifically, to a method for gasification of carbon-containing materials which allows an increase in carbon efficiency and a reduction in carbon dioxide emission, comprising the steps of: biohazard wastes grinding and sterilization, mix with carbon-containing materials for the gasification; and catalytic production of diesel fuel. A system having a movable platform including: material preparation block, gasification and catalytic of diesel fuel production reactors which are structurally and functionally integrated. In the practice of the process, a mixture of carbon-containing materials, a compressed air feed and process steam is fed to the gasifier to produce a synthesis gas. The synthesis gas is fed to the Fischer-Tropsch reactor where it is catalytically reacted to produce heavy hydrocarbons. The outlet from the Fischer-Tropsch reactor is separated into water, a low heating value tail gas, and the desired hydrocarbon liquid product. The water is pressurized and heated to generate process steam. The system further includes a plurality of heat exchangers that enable heat to be recovered from the outlet of the gasifier. The recovered heat is used to make the process steam as well as to preheat the hydrocarbon mix before it is fed to the gasifier and preheat the synthesis gas before it is fed to the Fischer-Tropsch reactor. The method of the present invention greatly increases carbon efficiency and reduces the generation of carbon dioxide.

A processing facility is provided. The processing facility includes an asphaltenes and metals (AM) removal system configured to process a feed stream to produce a power generation stream, a hydroprocessing feed stream, and an asphaltenes stream. A power generation system is fed by the power generation feed stream. A hydroprocessing system is configured to process the hydroprocessing feed stream to form a gas stream and a liquid stream. A hydrogen production system is configured to produce hydrogen, carbon monoxide and carbon dioxide from the gas feed stream. A carbon dioxide conversion system is configured to produce synthetic hydrocarbons from the carbon dioxide, and a cracking system is configured to process the liquid feed stream.

A process synthesizes C.sub.5 and higher hydrocarbons from natural gas through intermediate conversion of natural gas to synthesis gas and subsequent conversion of CO and H.sub.2 by Fischer-Tropsch synthesis. The process includes steam reforming of natural gas in a steam reforming reactor to form synthesis gas, separating carbon dioxide from the synthesis gas by a liquid absorption method to a residual carbon dioxide content in the synthesis gas no more than 5 vol. %, separating an excess of hydrogen from the synthesis gas by a hydrogen-permeable membrane apparatus to a H.sub.2:CO molar ratio in the range of 1.9 to 2.3 and synthesizing liquid hydrocarbon from the synthesis gas by Fischer-Tropsch synthesis.

A plant for treating fluid products obtained from an oil well, to produce a hydrocarbon product, comprises a series of separators at progressively lower pressures, to which the fluid products are supplied in succession. A high pressure gas phase is obtained from the separator and is supplied to a flow restrictor so as to undergo cooling through the Joule Thomson effect, and then passed to a NGL separator to produce a natural gas liquid stream and a gaseous natural gas stream. The natural gas stream is then processed chemically, using a synthesis gas production unit, and a Fischer-Tropsch synthesis unit to produce a synthetic crude oil. The synthetic crude oil is supplied to one of the separators, and the natural gas liquid stream is supplied to another of the separators; the pressure in the one separator is greater than the pressure in the other separator.