A process is provided for improving energy efficiency and reducing greenhouse gas emissions in a hydrocarbon processing and/or production facility, through rearrangement of thermal energy distribution within said facility, said facility comprising a cracker unit with at least one apparatus for cracking a hydrocarbon containing feed, in presence of a dilution medium, wherein a cracked gaseous effluent exiting the apparatus is instantly cooled in a transfer line exchanger (TLE) while generating high-pressure steam, in which process any one of the: heating and/or vaporizing the hydrocarbon containing feed and/or the dilution medium, heating and/or vaporizing boiler feed water, and superheating high pressure steam generated in the TLE unit, is conducted in a heat recovery unit (HRU) arranged downstream the TLE, and which process comprises supplying electrical power into the hydrocarbon processing and/or production facility.

Heat exchanger for quenching reaction gas comprising—a coolable double-wall tube including an inner tubular wall and an outer tubular wall, wherein said inner tubular wall is configured to convey said reaction gas to be quenched, and wherein a space defined by said inner tubular wall and said outer tubular wall is configured to convey a coolant; —a tubular connection member having a bifurcating longitudinal cross-section comprising an exterior wall section and an interior wall section defining an intermediate space filled with refractory filler material, wherein a converging end of said connection member is arranged to be in connection with an uncoolable reaction gas conveying pipe, wherein said exterior wall section is connected with said outer tubular wall of said coolable double-wall tube, wherein an axial gap is left between said interior wall section and said inner tubular wall of said coolable double-wall tube.

A quenching system for a plant, operating a cracking furnace, works with liquid as well as gaseous starting materials. The quenching system includes a primary heat exchanger (PQE 10) and a secondary heat exchanger (SQE 11) and a tertiary heat exchanger. A TLX-D exchanger (TLX-D 26) is arranged and configured as the tertiary heat exchanger for dual operation. The TLX-D (26) is connected in series via a TLX-D gas feed line (24) to the SQE 11. The TLX-D (26) is connected to a steam drum (59), which is connected to a feed water line (49), via a TLX-D feed water drain line (34) and a TLX-D riser (46) and a TLX-D downcomer (38). The SQE 11 is connected to the steam drum (59), which is connected to the feed water line (49), via a TLX downcomer (52) and a TLX-riser (57).

A method for reducing fouling in an aqueous system of an olefin production plant is disclosed. The method includes adding an effective amount of a surfmer to the aqueous system, wherein the surfmer forms a water soluble adduct by covalently bonding to one or more fouling precursor compounds formed during olefin production.

A technique for manufacturing biocrude oil with an improved heating value and viscosity is disclosed in the present specification. A biocrude oil manufacturing system according to one embodiment includes: a pyrolysis gas generator for generating a pyrolysis gas through a fast pyrolysis reaction from a supplied mixture material; and a biocrude oil generator for generating biocrude oil by condensing the pyrolysis gas generated by the pyrolysis gas generator, wherein the mixture material includes a mixture of biomass and plastics, and the biocrude oil manufacturing system further includes an alcohol supply for supplying an alcohol to the pyrolysis gas generator and/or the biocrude oil generator.

The invention provides methods for treating a source oil phase consisting of heavy oil, bitumen, a mixture of heavy oil and bitumen, a mixture of solvent and heavy oil or bitumen or both. The method comprises: introducing the source oil phase to a heated lower section of a device to provide an interior source oil phase; heating the interior source oil phase so as to thermally separate a light oil phase component therefrom and provide a vaporized light oil; and condensing the vaporized light oil phase on one or more internal cooling fins housed within the upper section of the device, to provide a condensed light oil phase liquid, wherein the internal cooling fins are angled so as to direct the condensed light oil phase liquid downwardly to a light end collection system.

A method for quenching a pyrolysis product, including: supplying a discharge stream from a liquid decomposition furnace to a first quench tower; supplying an upper discharge stream from the first quench tower to a second quench tower; supplying a discharge stream from a first gas decomposition furnace to the second quench tower; and supplying a discharge stream from a second gas decomposition furnace to the second quench tower.

A process for operating a thermal or catalytic cracking unit is described. The process entails generating a product that includes cracked hydrocarbon vapor and solid coke-particles from a heavy hydrocarbon input. The product is communicated towards a fractionator and a quench liquid is introduced into the product for creating a two-phase flow of cracked hydrocarbon vapor and the quench liquid with solid coke-particles entrained in the quench liquid. The two-phase flow is introduced into the fractionator and the cracked hydrocarbon vapor are separated from the quench liquid and the solid coke-particles entrained therein by gravity separation. The two-phase flow can reduce or remove the requirement of a wash zone within the fractionator. A recirculation loop is included in a wash-zone circulation system. The recirculation loop bypasses one or more spray headers of the wash zone and returns to a first end of the wash-zone circulation system.

A hydrocarbon conversion process comprises pyrolysing at a temperature 700 C. a feedstock comprising hydrocarbon to produce a pyrolysis effluent comprising at least one C.sub.2 to C.sub.4 olefin and C.sub.5+ aliphatic and aromatic hydrocarbons. The pyrolysis effluent is contacted with an oleaginous quench stream to reduce the temperature of the pyrolysis effluent to 400 C. At least first and second streams are separated from the cooled effluent. The first stream comprises at least one C.sub.2 to C.sub.4 olefin, and the second stream comprises a quench oil having an average boiling point at atmospheric pressure of at least 120 C. At least a portion of the second stream is catalytically hydroprocessed to produce a hydroprocessed stream, which is combined with at least a portion of any remainder of the second stream to form the quench stream.

Embodiments disclosed herein relate to systems and processes for producing olefins and/or dienes. The systems and processes may include thermally cracking a C1-C4 hydrocarbon containing feed to produce a cracked hydrocarbon effluent containing a mixture of olefins and paraffins. The systems and processes may also include dehydrogenating the cracked hydrocarbon effluent to produce a dehydrogenated hydrocarbon effluent containing additional olefins and/or dienes.