A process for power generation using a chemical looping combustion concept is integrated with heavy liquid fuel coking in a cracking reactor, and is configured such that petcoke deposits on metal oxide particles from the cracking reactor are used as fuel in the chemical looping combustion reaction. The process is also configured such that metal oxide particles provide the heat necessary for the cracking reaction to be initiated in the cracking reactor.

Methods and systems for in situ monitoring of coke morphology in a delayed coking unit. At least one transmitting electrode and at least one receiving electrode are utilized to transmit AC current across coke being formed within the delayed coking unit. An impedance analyzer can be used to measure the impedance encountered between the transmitting electrode and the receiving electrode. This measure impedance is compared to an impedance curve comprising known impedance values for different coke morphologies to determine the morphology of coke being formed in the delayed coking unit.

The present invention is directed to a method for the prediction of coke morphology from feed characteristics using cross-polarized light optical microscopy, image segmentation, and statistical analysis.

The liquid feed nozzle assemblies for a circulating fluid bed reactor comprise (i) a throttle body premixer to combine liquid feed with atomization steam to form a liquid feed/steam mixture comprising gas bubbles in liquid; (ii) a conduit connected to the premixer and to a discharge nozzle to convey a flow of the liquid/steam mixture created by the premixer to the nozzle body; (iii) a discharge nozzle connected to the flow conduit to shear the liquid feed/steam mixture to create liquid feed droplets of reduced size and (iv) a disperser at the outlet of the discharge nozzle to provide a spray jet of liquid feed having an increased surface area relative to a cylindrical jet. The nozzle assembles are particularly useful in fluid coking units using heavy oil feeds such a tar sands bitumen.

A method for utilizing the heating value of clarified shiny oil (CSO) by in which clarified slurry oil from the settler of a fluid catalytic cracking unit is introduced as feed to the gasifier of a Flexicoking unit where it is reacted at high temperature with the air and steam to produce additional heat. In this way, the heating value of the CSO is better utilized as refinery fuel gas and plant economics are enhanced.

Disclosed is an improved system and method for carrying out the petroleum coking process. The improvements provide for recovery of gaseous hydrocarbons from operational units and use of the recovered gaseous hydrocarbons in place of steam during the coking process and during the stripping of volatile compounds from the coke drums.

Processes for quenching coke in a coke drum of a delayed coker unit that more thoroughly cool the coke, eliminate hot spots in the coke bed, and remove residual hydrocarbons from the coke prior to venting the coke drum may comprise a ramp quench phase and a pressure quench phase after the ramp quench phase. During the ramp quench phase, the coke drum internal pressure may rise to a maximum pressure level and then fall to a transitional pressure level. At least one control valve may be actuated at the transitional pressure level to increase the coke drum internal pressure from the transitional pressure level to a pulsed pressure level of the pressure quench phase.

Systems and methods are provided for co-processing of biomass oil with mineral coker feeds in a coking environment. The coking can correspond to any convenient type of coking, such as delayed coking or fluidized coking. The biomass oil can correspond to biomass oil with a molar ratio of oxygen to carbon of 0.24 or less on a dry basis. Such types of biomass oil can be formed from pyrolysis methods such as hydrothermal pyrolysis, and are in contrast to biomass oils formed from pyrolysis methods such as fast pyrolysis. By using a biomass oil with a molar ratio of oxygen to carbon of 0.24 or less, improved yields of light coker gas oil can be achieved in conjunction with a reduction in the yield of heavy coker gas oil.

An apparatus and a method for washing hydrocarbon product vapor are disclosed. The apparatus comprises housing, a first wash zone at a predefined cross-section of the housing for receiving the hydrocarbon product vapor, a plurality of injection units located within the first wash zone at predetermined intervals of the length of the housing for receiving wash oil. The injection units inject oil droplets formed from the received wash oil to contact the vapor and obtain a primary washed hydrocarbon vapor within the first wash zone. Further, a second wash zone is located above and in fluid communication with the first wash zone for receiving the primary washed hydrocarbon vapor. One or more spray headers receive wash oil and spray oil droplets formed from the received wash oil to contact with the primary washed hydrocarbon vapor, thereby forming a secondary washed hydrocarbon vapor.

A coking system comprises the 1st to the m-th heating units and the 1st to the n-th coke towers, each of the m heating units being in communication with the n coke towers, respectively, each of the n coke towers being in communication with one or more separation towers, respectively, in communication with the m-th heating unit and optionally with the i-th heating unit. The coking system can at least utilize petroleum series or coal series raw materials to produce high-quality needle coke with stable performance.