The present disclosure provides an improved process for conversion of a plastic waste to fuel that is economical. An aspect of the present disclosure provides an improved process for conversion of a plastic waste to fuel, said process including the steps of: (a) contacting the plastic waste with a transporting agent in a reactor to obtain a first mixture, said first mixture being in a molten state, wherein said transporting agent is a high molecular weight wax having carbon atoms ranging from 30 to 100 and molecular weight ranging from 500 to 2000; (b) effecting filtration of said first mixture to obtain a filtered molten mixture; (c) effecting thermal cracking of said filtered molten mixture to obtain an overhead stream and a bottoms stream; and (d) subjecting said overhead stream to flashing to obtain a fuel stream and a transporting agent stream.

There are provided processes for producing liquid fuels from a mainly organic starting material with a reduced content in water and/or with a reduced content in solids. The mainly organic starting material can be at least partially liquified and optionally further dewatered. The obtained at least partially liquid fraction can be thereafter used as feeding stream that is submitted to a pyrolysis treatment resulting in a solid gas fraction allowing the recovering of a liquid fuels after a controlled liquid solid separation treatment. There are also provided various other processes for producing liquid fuel from waste hydrocarbon and/or organic material as well as reactors, apparatuses, uses and managing systems thereof.

A system and method for separating bitumen and condensate extracted from separating bitumen from oil sands material is disclosed. The method includes passing the mixture of bitumen and condensate through a flash evaporator to separate them. In the flash evaporator the mixture is heated at high pressure after which it is sprayed into a tank where the pressure is much lower, allowing the condensate to vaporize and the bitumen to settle to the bottom of the tank. The vapors are then passed through a condenser unit, causing them to cool and liquefy.

A system and method for separating bitumen and condensate extracted from separating bitumen from oil sands material is disclosed. The method includes passing the mixture of bitumen and condensate through a flash evaporator to separate them. In the flash evaporator the mixture is heated at high pressure after which it is sprayed into a tank where the pressure is much lower, allowing the condensate to vaporize and the bitumen to settle to the bottom of the tank. The vapors are then passed through a condenser unit, causing them to cool and liquefy.

Systems and methods to enhance the removal of inorganic contaminants, including metals, from hydrocarbon feedstocks at a refinery. One or more embodiments of such systems and methods may be used to provide a renewable hydrocarbon feedstock having a reduced amount of metal contaminants. The reduction of metal contaminants in the renewable hydrocarbon feedstock mitigates catalyst fouling and/or deactivation during downstream refinery processing of the renewable hydrocarbon feedstock.

A method of producing activated carbon includes pyrolyzing a hydrocarbon feedstock in the presence of a salt. The hydrocarbon feedstock includes a gas hydrocarbon, a liquid hydrocarbon, or both. The salt includes an alkali metal, an alkaline earth metal, or both.

A method of producing activated carbon includes pyrolyzing a hydrocarbon feedstock in the presence of a salt. The hydrocarbon feedstock includes a gas hydrocarbon, a liquid hydrocarbon, or both. The salt includes an alkali metal, an alkaline earth metal, or both.

Methods and systems for hydroprocessing heavy oil feedstocks to form an upgraded material involve the use of a colloidal or molecular catalyst dispersed within a heavy oil feedstock, a pre-coking hydrocracking reactor, a separator, and a coking reactor. The colloidal or molecular catalyst promotes upgrading reactions that reduce the quantity of asphaltenes or other coke forming precursors in the feedstock, increase hydrogen to carbon ratio in the upgraded material, and decrease boiling points of hydrocarbons in the upgraded material. The methods and systems can be used to upgrade vacuum tower bottoms and other low grade heavy oil feedstocks. The result is one or more of increased conversion level and yield, improved quality of upgraded hydrocarbons, reduced coke formation, reduced equipment fouling, processing of a wider range of lower quality feedstocks, and more efficient use of supported catalyst if used in combination with the colloidal or molecular catalyst, as compared to a conventional hydrocracking process or a conventional thermal coking process.

Systems and methods to enhance the removal of inorganic contaminants, including metals, from hydrocarbon feedstocks at a refinery. One or more embodiments of such systems and methods may be used to provide a renewable hydrocarbon feedstock having a reduced amount of metal contaminants. The reduction of metal contaminants in the renewable hydrocarbon feedstock mitigates catalyst fouling and/or deactivation during downstream refinery processing of the renewable hydrocarbon feedstock.

Processes and systems for making recycle content hydrocarbons, including olefins, from recycled waste material. Recycle waste material may be pyrolyzed to form recycle content pyrolysis oil composition (r-pyoil), at least a portion of which may then be cracked to form a recycle content olefin composition (r-olefin). The r-olefin may then be further separated into product streams in a separation zone downstream of the cracker furnace. The presence of recycle content hydrocarbons may facilitate more efficient operation of one or more distillation columns in the separation zone, including the propylene fractionator.