Systems and methods for steam and catalytic cracking of a hydrocarbon inlet stream comprising hydrocarbons. Systems and methods can include a catalyst feed stream, where the catalyst feed stream comprises a fluid and a heterogeneous catalyst, the heterogeneous catalyst operable to catalyze cracking of the hydrocarbons on surfaces of the heterogeneous catalyst a steam feed stream, where the steam feed stream is operable to effect steam cracking of the hydrocarbons, and where the steam feed stream decreases coking of the heterogeneous catalyst; and a downflow reactor, where the downflow reactor is operable to accept and mix the hydrocarbon inlet stream, the catalyst feed stream, and the steam feed stream, where the downflow reactor is operable to produce light olefins by steam cracking and catalytic cracking, and where the downflow reactor is operable to allow the heterogeneous catalyst to flow downwardly by gravity.

Embodiments disclosed herein relate to systems and processes for producing olefins and/or dienes. The processes may include: thermally cracking a hydrocarbon containing feed to produce a cracked hydrocarbon effluent containing a mixture of olefins and paraffins; and catalytically cracking the cracked hydrocarbon effluent to produce a catalytically cracked effluent containing additional olefins and/or dienes. The systems may include a reaction zone for thermally cracking a hydrocarbon containing feed to produce a cracked hydrocarbon effluent containing a mixture of olefins and paraffins; and, a catalytic cracking reaction zone for catalytically cracking the cracked hydrocarbon effluent to produce a catalytically cracked hydrocarbon effluent containing additional olefins and/or dienes.

Embodiments disclosed herein relate to systems and processes for producing olefins and/or dienes. The processes may include: thermally cracking a hydrocarbon containing feed to produce a cracked hydrocarbon effluent containing a mixture of olefins and paraffins; and catalytically cracking the cracked hydrocarbon effluent to produce a catalytically cracked effluent containing additional olefins and/or dienes. The systems may include a reaction zone for thermally cracking a hydrocarbon containing feed to produce a cracked hydrocarbon effluent containing a mixture of olefins and paraffins; and, a catalytic cracking reaction zone for catalytically cracking the cracked hydrocarbon effluent to produce a catalytically cracked hydrocarbon effluent containing additional olefins and/or dienes.

A method and apparatus for conversion of petroleum resid fluid through atomization and pyrolysis, including: generating a stream of atomized resid fluid; and delivering the stream to a plurality of cracking particles, wherein the cracking particles have a temperature from 700° C. to 1200° C. when the stream is delivered. Generating the stream of atomized resid fluid may include: delivering heated resid fluid to a nozzle; and delivering diluent fluid to the nozzle. A method and apparatus includes: a first multi-phase fluid application device configured to generate a first stream of atomized resid fluid; a port configured to guide a plurality of cracking particles to intersect the first stream; and a particle heating component configured to heat the cracking particles before the particles intersect the first stream.

A method and apparatus for conversion of petroleum resid fluid through atomization and pyrolysis, including: generating a stream of atomized resid fluid; and delivering the stream to a plurality of cracking particles, wherein the cracking particles have a temperature from 700° C. to 1200° C. when the stream is delivered. Generating the stream of atomized resid fluid may include: delivering heated resid fluid to a nozzle; and delivering diluent fluid to the nozzle. A method and apparatus includes: a first multi-phase fluid application device configured to generate a first stream of atomized resid fluid; a port configured to guide a plurality of cracking particles to intersect the first stream; and a particle heating component configured to heat the cracking particles before the particles intersect the first stream.

Olefins are made by passing a cracker stream through a convection section of a cracker furnace; introducing steam and a stream comprising a recycle content pyrolysis oil into the cracker stream to form a combined stream, and the steam, r-pyoil stream, or both are introduced downstream of the inlet to the convection section, such as between the inlet to the coils and the radiant zone, or at the cross-over. Additionally, dilution steam can be added to a stream of r-pyrolysis to form a steam-diluted r-pyoil stream which is then introduced into a cracker furnace at any location, such as downstream of the inlets to the convection box or at a cross-over.

Olefins are made by passing a cracker stream through a convection section of a cracker furnace; introducing steam and a stream comprising a recycle content pyrolysis oil into the cracker stream to form a combined stream, and the steam, r-pyoil stream, or both are introduced downstream of the inlet to the convection section, such as between the inlet to the coils and the radiant zone, or at the cross-over. Additionally, dilution steam can be added to a stream of r-pyrolysis to form a steam-diluted r-pyoil stream which is then introduced into a cracker furnace at any location, such as downstream of the inlets to the convection box or at a cross-over.

Systems and methods for steam and catalytic cracking of a hydrocarbon inlet stream comprising hydrocarbons. Systems and methods can include a catalyst feed stream, where the catalyst feed stream comprises a fluid and a heterogeneous catalyst, the heterogeneous catalyst operable to catalyze cracking of the hydrocarbons on surfaces of the heterogeneous catalyst a steam feed stream, where the steam feed stream is operable to effect steam cracking of the hydrocarbons, and where the steam feed stream decreases coking of the heterogeneous catalyst; and a downflow reactor, where the downflow reactor is operable to accept and mix the hydrocarbon inlet stream, the catalyst feed stream, and the steam feed stream, where the downflow reactor is operable to produce light olefins by steam cracking and catalytic cracking, and where the downflow reactor is operable to allow the heterogeneous catalyst to flow downwardly by gravity.

Systems and methods for steam and catalytic cracking of a hydrocarbon inlet stream comprising hydrocarbons. Systems and methods can include a catalyst feed stream, where the catalyst feed stream comprises a fluid and a heterogeneous catalyst, the heterogeneous catalyst operable to catalyze cracking of the hydrocarbons on surfaces of the heterogeneous catalyst a steam feed stream, where the steam feed stream is operable to effect steam cracking of the hydrocarbons, and where the steam feed stream decreases coking of the heterogeneous catalyst; and a downflow reactor, where the downflow reactor is operable to accept and mix the hydrocarbon inlet stream, the catalyst feed stream, and the steam feed stream, where the downflow reactor is operable to produce light olefins by steam cracking and catalytic cracking, and where the downflow reactor is operable to allow the heterogeneous catalyst to flow downwardly by gravity.

The present invention relates to a process for converting plastic into waxes by cracking. The process comprises the steps of introducing the plastic within a reactor; allowing at least a portion of the plastic to be converted to waxes, the waxes being part of a pyrolysis gas formed within the reactor; and removing a product stream containing said waxes from the reactor. The invention also relates to a mixture of hydrocarbons obtainable by that process.