A fast pyrolysis heat exchanger system for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As a granular solid heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials.

A method and apparatus for conversion of petroleum resid fluid through atomization and pyrolysis, including: generating a stream of atomized resid fluid; and delivering the stream to a plurality of cracking particles, wherein the cracking particles have a temperature from 700 C. to 1200 C. when the stream is delivered. Generating the stream of atomized resid fluid may include: delivering heated resid fluid to a nozzle; and delivering diluent fluid to the nozzle. A method and apparatus includes: a first multi-phase fluid application device configured to generate a first stream of atomized resid fluid; a port configured to guide a plurality of cracking particles to intersect the first stream; and a particle heating component configured to heat the cracking particles before the particles intersect the first stream.

A method and apparatus for conversion of petroleum resid fluid through atomization and pyrolysis, including: generating a stream of atomized resid fluid; and delivering the stream to a plurality of cracking particles, wherein the cracking particles have a temperature from 700 C. to 1200 C. when the stream is delivered. Generating the stream of atomized resid fluid may include: delivering heated resid fluid to a nozzle; and delivering diluent fluid to the nozzle. A method and apparatus includes: a first multi-phase fluid application device configured to generate a first stream of atomized resid fluid; a port configured to guide a plurality of cracking particles to intersect the first stream; and a particle heating component configured to heat the cracking particles before the particles intersect the first stream.

A fast pyrolysis heat exchanger system and method for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials. Vapor containing char fines is discharged from the reactor into a vacuum-operated blow back filter. The blow back filter is activated when a drop in vacuum level at the output of the reactor is detected. Thereby, excess char buildup on the blow back filter elements is removed.

A fast pyrolysis heat exchanger system and method for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials. Vapor containing char fines is discharged from the reactor into a vacuum-operated blow back filter. The blow back filter is activated when a drop in vacuum level at the output of the reactor is detected. Thereby, excess char buildup on the blow back filter elements is removed.

The present invent provides improved rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. In an embodiment, biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. In one embodiment, the liquid product itself is used as the quench media.

The present invent provides improved rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. In an embodiment, biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. In one embodiment, the liquid product itself is used as the quench media.

A process for power generation using a chemical looping combustion concept is integrated with heavy liquid fuel coking in a cracking reactor, and is configured such that petcoke deposits on metal oxide particles from the cracking reactor are used as fuel in the chemical looping combustion reaction. The process is also configured such that metal oxide particles provide the heat necessary for the cracking reaction to be initiated in the cracking reactor.

A process for power generation using a chemical looping combustion concept is integrated with heavy liquid fuel coking in a cracking reactor, and is configured such that petcoke deposits on metal oxide particles from the cracking reactor are used as fuel in the chemical looping combustion reaction. The process is also configured such that metal oxide particles provide the heat necessary for the cracking reaction to be initiated in the cracking reactor.

Processes are provided including quenching a hot vapor stream to improve rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production.