A crude oil demulsification system includes a vessel. A cyclonic separator is disposed outside the vessel. The cyclonic separator is configured to receive and separate phases of a multi-phase fluid stream into a gaseous stream and a liquid stream that includes a first liquid phase and a second liquid phase by inducing cyclonic flow. A heat exchanger is fluidically connected to the cyclonic separator. The heat exchanger is disposed outside the vessel, and is configured to receive the liquid stream and to heat the liquid stream by exchanging heat with a heating medium flowed through the heat exchanger. An electrostatic coalescer is fluidically connected to the heat exchanger and is disposed inside the vessel. The electrostatic coalescer is configured to receive the liquid stream heated by the heat exchanger and to demulsify the liquid stream by causing coalescence of liquid droplets of one of the first or second liquid phases.

The present invention provides a process for removing metal naphthenate from a crude hydrocarbon mixture comprising: —mixing said crude hydrocarbon mixture (1) comprising metal naphthenate with an acid (3) in the presence of water, wherein said acid converts said metal naphthenate to naphthenic acids and metal salts; —allowing said metal salt to partition into a water phase; —separating said crude heavy hydrocarbon mixture (5) comprising naphthenic acid and said water phase (6) comprising said metal salt; and —preferably pumping said water phase comprising metal salt to a formation.

Integrated gas oil separation plant systems and methods, one system including a crude oil inlet feed stream; a low pressure production trap (LPPT); a low pressure degassing tank (LPDT); a first heat exchanger, where the first heat exchanger is fluidly disposed between the LPPT and LPDT, and is fluidly coupled to both the LPPT and LPDT, and where the first heat exchanger is operable to heat the LPDT inlet feed stream with compressed gas removed from the crude oil inlet feed stream; a first inline gas mixer preceding the LPPT to directly mix compressed gas from the LPDT into the LPPT inlet feed stream; and a LPDT recycle water stream, where the LPDT recycle water stream is operable to supply recycle water from the LPDT to the LPPT inlet feed stream.

Integrated gas oil separation plant systems and methods, one system including a crude oil inlet feed stream; a low pressure production trap (LPPT); a low pressure degassing tank (LPDT); a first heat exchanger, where the first heat exchanger is fluidly disposed between the LPPT and LPDT, and is fluidly coupled to both the LPPT and LPDT, and where the first heat exchanger is operable to heat the LPDT inlet feed stream with compressed gas removed from the crude oil inlet feed stream; a first inline gas mixer preceding the LPPT to directly mix compressed gas from the LPDT into the LPPT inlet feed stream; and a LPDT recycle water stream, where the LPDT recycle water stream is operable to supply recycle water from the LPDT to the LPPT inlet feed stream.

The invention relates to a method for refining a feed oil having contaminants therein. In the method, the feed oil is exposed to reducing conditions at elevated temperature and pressure so as to reduce at least some of said contaminants. The resulting oil is then degassed under reduced pressure under non-oxidizing conditions and the resulting oil extracted with water so as to produce a refined oil.

The invention relates to a method for refining a feed oil having contaminants therein. In the method, the feed oil is exposed to reducing conditions at elevated temperature and pressure so as to reduce at least some of said contaminants. The resulting oil is then degassed under reduced pressure under non-oxidizing conditions and the resulting oil extracted with water so as to produce a refined oil.

Compositions inhibit corrosion in various commercial settings, such as in a refinery and/or in an oil and gas application. The compositions include at least one fatty acid and at least two amphipathic molecules selected from the group consisting of dodecenyl succinic acid, dimer fatty acid and benzalkonium chloride.

A crude oil refinery pre-heat train (PHT) includes a crude oil stream pipeline system that extends through the PHT and is configured to carry a stream of crude oil from an inlet of the PHT to a furnace of the PHT; heat exchangers positioned in the crude oil stream pipeline system; and a control system. The heat exchangers include a first set of heat exchangers positioned in the crude oil stream pipeline system between the inlet of the PHT and one or more de-salters of the PHT; a second set of heat exchangers positioned in the crude oil stream pipeline system between the one or more de-salters of the PHT and one or more pre-flash drums of the PHT; and a third set of heat exchangers positioned between the one or more pre-flash drums of the PHT and the furnace of the PHT.

A crude oil refinery pre-heat train (PHT) includes a crude oil stream pipeline system that extends through the PHT and is configured to carry a stream of crude oil from an inlet of the PHT to a furnace of the PHT; heat exchangers positioned in the crude oil stream pipeline system; and a control system. The heat exchangers include a first set of heat exchangers positioned in the crude oil stream pipeline system between the inlet of the PHT and one or more de-salters of the PHT; a second set of heat exchangers positioned in the crude oil stream pipeline system between the one or more de-salters of the PHT and one or more pre-flash drums of the PHT; and a third set of heat exchangers positioned between the one or more pre-flash drums of the PHT and the furnace of the PHT.

The present disclosure describes a computer-implemented method that includes: monitoring, at a gas oil separation plant (GOSP) facility that includes a high-pressure production trap (HPPT) apparatus and a Dual Frequency Desalting (DFD) device, a plurality of parameters, wherein the plurality of parameters include one or more current measurements from the DFD device, as well as gas temperature and demulsifier concentration from the HPPT; based on the one or more current measurements, determining a rate of change of the one or more current measurements from the DFD device; and in response to the rate of change as well as the gas temperature and the demulsifier concentration, adjusting a demulsifier dosage being injected at the HPPT apparatus.