A method of producing a fuel additive includes passing a feed stream comprising C4 hydrocarbons through a methyl tertiary butyl ether unit producing a first process stream; passing the first process stream through a selective hydrogenation unit producing a second process stream; passing the second process stream through an isomerization unit producing a third process stream; and passing the third process stream through a hydration unit producing the fuel additive and a recycle stream.

This invention relates to a process and an apparatus for producing a mixed feed stream for a steam reforming plant from a first feed stream containing methane and a second feed stream comprising higher hydrocarbons, olefins and diolefins. According to the invention, the required hydrogenation of the mono- and diolefins and the hydrodesulfurization of the organic sulfur compounds contained in the feed stream are carried out step by step under process conditions optimized in each case. Furthermore, the inlet temperature into the respective reaction zone is controlled such that overheating of the feedstocks is avoided, which otherwise leads to undesired coke deposits, cloggings and the accelerated deactivation of the catalysts used.

This invention relates to a process and an apparatus for producing a mixed feed stream for a steam reforming plant from a first feed stream containing methane and a second feed stream comprising higher hydrocarbons, olefins and diolefins. According to the invention, the required hydrogenation of the mono- and diolefins and the hydrodesulfurization of the organic sulfur compounds contained in the feed stream are carried out step by step under process conditions optimized in each case. Furthermore, the inlet temperature into the respective reaction zone is controlled such that overheating of the feedstocks is avoided, which otherwise leads to undesired coke deposits, cloggings and the accelerated deactivation of the catalysts used.

Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

Producing C5 olefins from steam cracker C5 feeds may include reacting a mixed hydrocarbon stream comprising cyclopentadiene, C5 olefins, and C6+ hydrocarbons in a dimerization reactor where cyclopentadiene is dimerized to dicyclopentadiene. The dimerization reactor effluent may be separated into a fraction comprising the C6+ hydrocarbons and dicyclopentadiene and a second fraction comprising C5 olefins and C5 dienes. The second fraction, a saturated hydrocarbon diluent stream, and hydrogen may be fed to a catalytic distillation reactor system for concurrently separating linear C5 olefins from saturated hydrocarbon diluent, cyclic C5 olefins, and C5 dienes contained in the second fraction and selectively hydrogenating C5 dienes. An overhead distillate including the linear C5 olefins and a bottoms product including cyclic C5 olefins are recovered from the catalytic distillation reactor system. Other aspects of the C5 olefin systems and processes, including catalyst configurations and control schemes, are also described.

A stream of cracked naphtha is fractionated into at least four specified fractions defined by their respective boiling point ranges. The lightest fraction, IBP to 50 C., is treated in a selective etherification or alkylation process to reduce its RVP value and increase its RON. The second fraction, 50 C. to 150 C., is selectively hydrogenated to treat and convert the diolefins present and the treated stream is sent directly to the gasoline blending pool since it has the desired RON and low sulfur content. The third, and optionally a fourth fraction, boiling in the range of 50 C. to 180 C., in an embodiment, are utilized for the production of aromatics and the raffinate stream, after aromatic extraction, is sent to the gasoline blending pool. A fraction of this latter stream can optionally be recycled for further cracking to produce additional aromatics and gasoline blending components. The heaviest fraction, 180 C. to MBP, constitutes a relatively small volume and is hydrotreated at high pressure, and one portion of the hydrotreated stream is recycled to the FCC unit for further processing and the remaining hydrotreated portion is sent to the gasoline blending pool.

Method of producing hydrocarbon fuels from polyolefin waste materials, wherein: polyolefin waste materials are subjected to continuous depolymerisation in a tower flow reactor with a movable packing, which comprises a heating system for heating the lower half of the reaction chamber, where products of depolymerisation are collected in a gaseous state through an outlet in the upper half of the reaction chamber; and the obtained products of depolymerisation are subjected to catalytic hydrogenation and isomerization in an atmosphere of synthesis gas, under atmospheric pressure, to obtain a mixture of hydrocarbon fuels; characterised in that: polyolefin waste materials are mixed with heated elements constituting the packing of the reactor until the surface of the packing elements is coated with a thin layer of plasticised material, wherein in the depolymerisation process that obtained mixture is fed as a stream into the reaction chamber from the top of the chamber, whereas a synthesis gas is fed in a counter current from the bottom, the gas comprising carbon monoxide (CO) and hydrogen (H.sub.2) with the molar ratio CO:H.sub.2 being from 0.25 to 1.5: from 0.5 to 3.

Method of producing hydrocarbon fuels from polyolefin waste materials, wherein: polyolefin waste materials are subjected to continuous depolymerisation in a tower flow reactor with a movable packing, which comprises a heating system for heating the lower half of the reaction chamber, where products of depolymerisation are collected in a gaseous state through an outlet in the upper half of the reaction chamber; and the obtained products of depolymerisation are subjected to catalytic hydrogenation and isomerization in an atmosphere of synthesis gas, under atmospheric pressure, to obtain a mixture of hydrocarbon fuels; characterised in that: polyolefin waste materials are mixed with heated elements constituting the packing of the reactor until the surface of the packing elements is coated with a thin layer of plasticised material, wherein in the depolymerisation process that obtained mixture is fed as a stream into the reaction chamber from the top of the chamber, whereas a synthesis gas is fed in a counter current from the bottom, the gas comprising carbon monoxide (CO) and hydrogen (H.sub.2) with the molar ratio CO:H.sub.2 being from 0.25 to 1.5: from 0.5 to 3.

A method (100) is proposed for processing a mixture of substances which contains predominantly or solely hydrocarbons having from M to N carbon atoms, which include sulfur-containing hydrocarbons, a first feed being formed using fluid of the mixture of substances and being subjected to a first separation in which a first fraction is formed which contains predominantly or solely hydrocarbons having from X to Y carbon atoms and at least a portion of the sulfur-containing hydrocarbons contained in the first feed, and a second feed being formed using fluid of the first fraction and being subjected to a desulfurisation, in which the sulfur-containing hydrocarbons contained in the second feed are converted predominantly or completely and hydrocarbons having more than Y carbon atoms are formed as secondary products, with the result that a product mixture of the desulfurisation contains predominantly or solely hydrocarbons having from X to Y carbon atoms and the secondary products, where M is five or six, X is five or six when M is five or is six when M is six, Y is an integer of six, seven or eight, and N is an integer greater than Y. It is provided that a third feed is formed using fluid of the product mixture and is subjected to a second separation in a two-part distillation column (30) which comprises two structurally separated column parts (31, 32) and in which a second and a third fraction are formed, the second fraction containing at least the predominant portion of the secondary products contained in the third feed, and fluid of the third fraction being separated further in the two-part distillation column in a third separation. The present invention likewise relates to a corresponding system.

A device for mixing fluids for a downflow catalytic reactor (1), having at least one substantially horizontal collector (5) provided with a substantially vertical collection conduit (7) receiving fluids collected by said collector (5); an injector (8) injecting a quench fluid opening into said collection conduit (7); a mixing chamber (9) located downstream of the collector (5) in the direction of movement of the fluids, having an inlet end connected directly to the collection conduit (7) and an outlet end (10) evacuating the fluids; and a pre-distribution plate (11) having a plurality of perforations and at least one riser (13), being located downstream of said mixing chamber (9) in the direction of movement of the fluids; the section of the mixing chamber (9) is a parallelogram and has at least one deflector (15) over at least one of the four internal walls of the mixing chamber (9) with a parallelogram section.