An ebullated bed hydroprocessing system is upgraded and operated at modified conditions using a dual catalyst system to produce less fouling sediment. The less fouling sediment produced by the upgraded ebullated bed reactor reduces the rate of equipment fouling at any given sediment production rate and/or concentration compared to the sediment produced by the ebullated bed reactor prior to upgrading. In some cases, sediment production rate and/or concentration are maintained or increased, after upgrading the ebullated bed reactor, while equipment fouling is reduced. In other cases, sediment production rate and/or concentration are increased, after upgrading the ebullated bed reactor, without increasing equipment fouling. In some cases, sediment production rate and/or concentration are decreased by a given percentage, after upgrading the ebullated bed reactor, and the rate of equipment fouling is decreased by a substantially greater percentage.

The present disclosure provides a method and an apparatus for integrating pressurized hydrocracking of heavy oil and coke gasification. A coupled reactor having a cracking section and a gasification section is used in the method: a heavy oil feedstock and a hydrogenation catalyst are fed into a cracking section, to generate light oil-gas and coke; the coke is carried by the coke powder into the gasification section, to generate syngas; a regenerated coke powder is returned to the cracking section; the syngas enters the cracking section and merges with light oil-gas, and enters a gas-solid separator, to separate out first-stage solid particles and second-stage particles in sequence, and a purified oil-gas product is collected; oil-gas fractionation of the purified oil-gas product is performed, and a light oil product and a syngas product are collected. Yield and quality of the light oil can be improved by the method.

The present disclosure provides a method and an apparatus for integrating pressurized hydrocracking of heavy oil and coke gasification. A coupled reactor having a cracking section and a gasification section is used in the method: a heavy oil feedstock and a hydrogenation catalyst are fed into a cracking section, to generate light oil-gas and coke; the coke is carried by the coke powder into the gasification section, to generate syngas; a regenerated coke powder is returned to the cracking section; the syngas enters the cracking section and merges with light oil-gas, and enters a gas-solid separator, to separate out first-stage solid particles and second-stage particles in sequence, and a purified oil-gas product is collected; oil-gas fractionation of the purified oil-gas product is performed, and a light oil product and a syngas product are collected. Yield and quality of the light oil can be improved by the method.

A process for converting inferior feedstock oil includes several steps. In step a) the inferior feedstock oil is subjected to a low severity hydrogenation reaction. The reaction product is separated to produce a gas, a hydrogenated naphtha, a hydrogenated diesel and a hydrogenated residual oil. In step b) the hydrogenated residual oil obtained in step a) is subjected to a first catalytic cracking reaction, the reaction product is separated to produce a first dry gas, a first LPG, a first gasoline, a first diesel and a first FCC-gas oil. In step c) the first FCC-gas oil obtained in step b) is subjected to a hydrogenation reaction of gas oil, the reaction product is separated to produce a hydrogenated gas oil, and in step d) the hydrogenated gas oil obtained in step c) is subjected to the first catalytic cracking reaction of step b) or a second catalytic cracking reaction.

A process for converting inferior feedstock oil includes several steps. In step a) the inferior feedstock oil is subjected to a low severity hydrogenation reaction. The reaction product is separated to produce a gas, a hydrogenated naphtha, a hydrogenated diesel and a hydrogenated residual oil. In step b) the hydrogenated residual oil obtained in step a) is subjected to a first catalytic cracking reaction, the reaction product is separated to produce a first dry gas, a first LPG, a first gasoline, a first diesel and a first FCC-gas oil. In step c) the first FCC-gas oil obtained in step b) is subjected to a hydrogenation reaction of gas oil, the reaction product is separated to produce a hydrogenated gas oil, and in step d) the hydrogenated gas oil obtained in step c) is subjected to the first catalytic cracking reaction of step b) or a second catalytic cracking reaction.

The present invention relates to the use, in a method for in-situ activation of at least one hydrotreating, in particular hydrocracking, catalyst, of at least one nitrogen compound having at least one of the following characteristics: a) a nitrogen content by weight in the range from 15 to 35 wt %, relative to the total weight of the nitrogen compound; b) a number of nitrogen atoms in the range from 2 to 20; c) a boiling point in the range from 140° C. to 300° C.; and d) said nitrogen compound being in liquid form at room temperature and atmospheric pressure. The present invention also relates to the method for in-situ activation of at least one hydrotreating catalyst comprising at least one step of sulphiding said hydrotreating catalyst in the presence of a sulphiding agent, and a step of passivation of said hydrotreating catalyst in the presence of said at least one nitrogen compound.

The present invention relates to the use, in a method for in-situ activation of at least one hydrotreating, in particular hydrocracking, catalyst, of at least one nitrogen compound having at least one of the following characteristics: a) a nitrogen content by weight in the range from 15 to 35 wt %, relative to the total weight of the nitrogen compound; b) a number of nitrogen atoms in the range from 2 to 20; c) a boiling point in the range from 140° C. to 300° C.; and d) said nitrogen compound being in liquid form at room temperature and atmospheric pressure. The present invention also relates to the method for in-situ activation of at least one hydrotreating catalyst comprising at least one step of sulphiding said hydrotreating catalyst in the presence of a sulphiding agent, and a step of passivation of said hydrotreating catalyst in the presence of said at least one nitrogen compound.

A process for reducing the environmental contaminants in a ISO 8217 compliant Feedstock Heavy Marine Fuel Oil (Feedstock), the process involving: mixing a quantity of the Feedstock with a quantity of Activating Gas mixture to give a feedstock mixture; contacting the feedstock mixture with one or more catalysts to form a Process Mixture from the feedstock mixture; separating the Product Heavy Marine Fuel Oil liquid (Product) components of the Process Mixture from the gaseous components and by-product hydrocarbons of the Process Mixture and, discharging the Product. The Product is compliant with ISO standards for residual marine fuel oils and has a maximum sulfur content between the range of 0.05% wt. to 0.50% wt. The Product can be used as or as a blending stock for compliant, low sulfur or ultralow sulfur heavy marine fuel oil. A device for conducting the process is also disclosed.

A process for reducing the environmental contaminants in a ISO 8217 compliant Feedstock Heavy Marine Fuel Oil (Feedstock), the process involving: mixing a quantity of the Feedstock with a quantity of Activating Gas mixture to give a feedstock mixture; contacting the feedstock mixture with one or more catalysts to form a Process Mixture from the feedstock mixture; separating the Product Heavy Marine Fuel Oil liquid (Product) components of the Process Mixture from the gaseous components and by-product hydrocarbons of the Process Mixture and, discharging the Product. The Product is compliant with ISO standards for residual marine fuel oils and has a maximum sulfur content between the range of 0.05% wt. to 0.50% wt. The Product can be used as or as a blending stock for compliant, low sulfur or ultralow sulfur heavy marine fuel oil. A device for conducting the process is also disclosed.

The present invention relates to a process for the production of aromatics from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by hydrotreatment of pyrolysis oil produced from a waste plastics feedstock; (b) optionally providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and optionally a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to one or more separation units; (f) performing a separation operation to obtain different streams comprising benzene, toluene, styrene, ethylbenzene and xylenes; wherein in step (d): ⋅ the coil outlet temperature is ≥800 and ≤850° C., preferably ≥805 and ≤835° C.; and ⋅ the weight ratio of steam to feed C is >0.3 and <0.8, preferably >0.3 and <0.5. Such process allows for optimisation of the quantity of waste plastic material that finds its way back into products that are produced as outcome of the process. The higher that quantity is, i.e. the higher the quantity of chemical building blocks that are present in the waste plastic material that are converted to the produced products, the better the sustainability footprint of the process is. The process allows for circular utilisation of plastics.