The present invention relates to a catalytic hydroconversion process in dispersed phase of extra-heavy and heavy crude oils for upgrading their transport properties, that operates at low severity conditions, in such a way that the obtained product can be transported by conventional pumping to the distribution and refining centers. The main technical contributions of the hydroconversion process in dispersed phase of this invention to upgrade the transport properties of heavy and extra-heavy crudes are: Compact size and can be localized next to the production facilities on ground or offshore Use of operating conditions at low severity Reduction of the viscosity and increase of the API gravity at values that allow the transportation by pipeline of heavy or extra-heavy crude Upgrading of the crude oil properties in a permanent way Hydrocarbon and gases from production centers are used as supplies Operation in dispersed phase avoiding plugging problems Use of low-cost disposable catalysts at low concentrations.

The present invention relates to a catalytic hydroconversion process in dispersed phase of extra-heavy and heavy crude oils for upgrading their transport properties, that operates at low severity conditions, in such a way that the obtained product can be transported by conventional pumping to the distribution and refining centers. The main technical contributions of the hydroconversion process in dispersed phase of this invention to upgrade the transport properties of heavy and extra-heavy crudes are: Compact size and can be localized next to the production facilities on ground or offshore Use of operating conditions at low severity Reduction of the viscosity and increase of the API gravity at values that allow the transportation by pipeline of heavy or extra-heavy crude Upgrading of the crude oil properties in a permanent way Hydrocarbon and gases from production centers are used as supplies Operation in dispersed phase avoiding plugging problems Use of low-cost disposable catalysts at low concentrations.

An integrated process converting crude oil to petrochemical products including olefins and aromatics, and fuel products, is disclosed. The process includes steam cracking and fluid catalytic cracking. Feed to the steam cracker include several naphtha fractions from hydroprocessing zones within the battery limits, and recycle streams from extraction zones within the battery limits.

The invention concerns a process for converting a hydrocarbon feed, said process comprising the following steps: a) a step of hydrocracking the feed in the presence of hydrogen; b) a step of separating the effluent obtained from step a); c) a step of precipitating sediments, in which the heavy fraction obtained from the separation step b) is brought into contact with a distillate cut at least 20% by weight of which has a boiling point of 100 C. or more for a period of less than 500 minutes, at a temperature in the range 25 C. to 350 C., and at a pressure of less than 20 MPa; d) a step of physical separation of the sediments from the heavy fraction obtained from step c); e) a step of recovering a heavy fraction having a sediment content, measured using the ISO 10307-2 method, of 0.1% by weight or less.

Process for the complete conversion of heavy oils into distillates, such as the vacuum residues of heavy crude oils, characterized by the simultaneous use of two separate modes of extraction of the conversion products. Alongside the current mode of recovery of the conversion products, based on the treatment of the effluent of the top zone of the reaction, a second mode is added, based on the direct extraction of liquid from the reaction zone, degassing such liquid at the same pressure as the reactor and subjecting it to vacuum extraction. The vacuum residue is recycled in the reaction. The double mode of extraction allows greatly increasing the capacity of the reactor.

Process for the complete conversion of heavy oils into distillates, such as the vacuum residues of heavy crude oils, characterized by the simultaneous use of two separate modes of extraction of the conversion products. Alongside the current mode of recovery of the conversion products, based on the treatment of the effluent of the top zone of the reaction, a second mode is added, based on the direct extraction of liquid from the reaction zone, degassing such liquid at the same pressure as the reactor and subjecting it to vacuum extraction. The vacuum residue is recycled in the reaction. The double mode of extraction allows greatly increasing the capacity of the reactor.

A process for upgrading residuum hydrocarbons including: feeding pitch, hydrogen, and a partially spent catalyst recovered from a hydrocracking reactor to an ebullated bed pitch hydrocracking reactor; contacting the pitch, hydrogen, and the catalyst in the ebullated bed pitch hydrocracking reactor at reaction conditions of temperature and pressure sufficient to convert at least a portion of the pitch to distillate hydrocarbons; and separating the distillate hydrocarbons from the catalyst. In some embodiments, the process may include selecting the ebullated bed pitch hydrocracking reactor reaction conditions to be at or below the level where sediment formation would otherwise become excessive and prevent continuity of operations.

A hydroprocessing catalyst has been developed. The catalyst is a unique crystalline transition metal oxy-hydroxide molybdate material. The hydroprocessing using the crystalline ammonia transition metal oxy-hydroxide molybdate material may include hydrodenitrification, hydrodesulfurization, hydrodemetallation, hydrodesilication, hydrodearomatization, hydroisomerization, hydrotreating, hydrofining, and hydrocracking.

A gas to liquids process with a reduced CO.sub.2 footprint to convert both natural gas and a renewable feedstock material into fuels or chemicals. In one embodiment of the invention, a natural gas feed is converted into synthesis gas containing hydrogen and carbon monoxide. A minor portion of the hydrogen is thereafter extracted from the synthesis gas. The synthesis gas is converted to hydrocarbons in a Fischer Tropsch reaction. The Fischer Tropsch hydrocarbon product and a renewable feedstock are hydroprocessed with the extracted hydrogen in order to produce fuels and/or chemicals. Waste products from the renewable feed are recycled to produce additional synthesis gas for the Fischer Tropsch reaction.

A method for making a nanocatalyst includes the steps of forming a mixture of a catalyst precursor, and a crude oil media, wherein the catalyst precursor is insoluble in the oil media, then heating the mixture in the presence of a stability agent, thereby liberating the catalyst particles from the precursor while the stabilizing agent prevents growth of the catalyst particle so that nanocatalyst particles form and are maintained in the oil media. The resulting catalyst composition as well as a hydroconversion process using the catalyst are also disclosed.