A particle separation system for a catalytic chemical reactor.

A catalytic reactor comprises a floating tray fluid distributor and optionally also an integrated particle separator which is modular build to be assembled inside the reactor and which has support members enabling the floating tray to be floating supported by the catalyst bed inside the reactor.

An improved nozzle device for a down-flow hydroprocessing reactor is disclosed. The down-flow nozzle is useful in the petroleum and chemical processing industries in catalytic reactions of hydrocarbon feedstocks in the presence of hydrogen, at an elevated temperature and pressure, to provide for the mixing and distribution of gas and liquid to reactor catalyst beds. Typical hydroprocessing applications include hydrotreating, hydrofinishing, hydrocracking and hydrodewaxing.

Systems and methods are provided for reducing the end point of distillate fuel boiling range fractions while reducing or minimizing conversion of the distillate fuel to naphtha or light ends. To perform end point reduction, a distillate boiling range fraction is exposed to a conversion catalyst that has a total surface area of at least 200 m.sup.2/g, an average pore size of 12 Angstroms or more, and/or a low acidity, where the conversion catalyst includes a supported Group 8-10 metal, such as a supported Group 8-10 noble metal. Such a conversion catalyst can have improved activity for reducing end point of a distillate fuel fraction while reducing or minimizing conversion relative to 177 C. Performing end point reduction using such a catalyst can allow for increased yields of distillate fuel boiling range products by allowing increased amounts of heavy feed components to be included in the input to a distillate fuel processing train.

Systems and methods are provided for forming specialty products from hydrotreated FCC fractions. Optionally, the hydrotreated FCC fractions used for forming the specialty products can further include a (hydrotreated) portion of a steam cracker tar fraction. The specialty products that can be formed from hydrotreated FCC fractions include, but are not limited to, carbon blacks, resins, and carbon fibers. A convenient method for forming the hydrotreated FCC fractions can be fixed bed hydrotreatment.

The invention relates to a process for hydrocracking a feedstream comprising hydrocarbons to obtain BTX in a gas phase hydrocracking reactor system which comprises (i) an upstream end and a downstream end, (ii) a plurality of successive reaction zones distributed along the reactor between the upstream end and the downstream end, wherein each of the reaction zones has a bed of a hydrocracking catalyst contained therein and (iii) a plurality of quench zones, the quench zones being distributed along the reactor and each being situated between successive reaction zones, wherein the process comprises: (a) injecting a first portion of a hydrogen gas into the upstream end and a first portion of a hydrocarbon gas into the upstream end and (b) injecting a second portion of the hydrogen gas into at least one of the quench zones and injecting a second portion of the hydrocarbon gas into at least one of the quench zones, wherein the molar ratio between hydrogen and hydrocarbons entering each of the reaction zones is 1:1 to 4:1, wherein the molar ratio between hydrogen and hydrocarbons entering the reaction zones decreases with the distance of the reaction zone from the upstream end of the reactor.

An improved vortex-type mixing device for a down-flow hydroprocessing reactor is described. The device provides improved overall mixing efficiency of an existing mixing volume in the mixing of gas and liquid phases in two-phase systems while reducing the pressure drop through the device, as compared with prior art devices. Typical hydroprocessing applications include hydrotreating, hydrofinishing, hydrocracking and hydrodewaxing.

A particle separating catalytic reactor comprising a kinetic particle separator.

A lift engager for providing a stream of fluidized catalyst particles with an adjustable conduit and process using the lift engager. The lift engager includes a vessel with an inlet configured to receive catalyst from a reaction zone. A first conduit, within the vessel, is configured to supply lift gas into the lift engager. The first conduit includes a fixed member and a movable member secured to the fixed member and is configured to adjust a length of the first conduit within the vessel. A second conduit inside the first conduit and configured to provide fluidized catalyst to a regeneration zone.

A process for hydroprocessing a renewable feedstock in a fixed-bed reactor system having at least one catalytic bed involves directing a downward flow of the renewable feedstock to a filtering zone having top-open interstitial portions to receive the downward flow and top-covered annular portions that are in fluid communication with a headspace between the filtering zone and a catalytic zone. The feedstock flows from the interstitial portions to the annular portions through a filtering material disposed between the interstitial portions and the annular portions, resulting in a filtered feedstock, which then flows to the catalytic zone. In the catalytic zone, filtered feedstock is reacted under hydroprocessing conditions sufficient to cause a reaction selected from the group consisting of hydrogenation, hydrodeoxygenation, hydrodenitrogenation, hydrodesulphurization, hydrodemetalation, hydrocracking, hydroisomerization, and combinations thereof.