Systems and methods are provided for producing upgraded raffinate and extract products from lubricant boiling range feeds and/or other feeds having a boiling range of 400 F. (204 C.) to 1500 F. (816 C.) or more. The upgraded raffinate and/or extract products can have a reduced or minimized concentration of sulfur, nitrogen, metals, or a combination thereof. The reduced or minimized concentration of sulfur, nitrogen, and/or metals can be achieved by hydrotreating a suitable feed under hydrotreatment conditions corresponding to relatively low levels of feed conversion. Optionally, the feed can also dewaxed, such as by catalytic dewaxing or by solvent dewaxing. Because excessive aromatic saturation is not desired, the pressure for hydrotreatment (and optional dewaxing) can be 500 psig (3.4 MPa) to 1200 psig (8.2 MPa).

Systems and methods are provided for producing upgraded raffinate and extract products from lubricant boiling range feeds and/or other feeds having a boiling range of 400 F. (204 C.) to 1500 F. (816 C.) or more. The upgraded raffinate and/or extract products can have a reduced or minimized concentration of sulfur, nitrogen, metals, or a combination thereof. The reduced or minimized concentration of sulfur, nitrogen, and/or metals can be achieved by hydrotreating a suitable feed under hydrotreatment conditions corresponding to relatively low levels of feed conversion. Optionally, the feed can also dewaxed, such as by catalytic dewaxing or by solvent dewaxing. Because excessive aromatic saturation is not desired, the pressure for hydrotreatment (and optional dewaxing) can be 500 psig (3.4 MPa) to 1200 psig (8.2 MPa).

Provided is a method for providing a recommended operating condition with which an oil refinery device can be operated more efficiently. A server 20: acquires past operational data for a device, a scheduled operating condition which is an operation condition for the device scheduled by a user, and plant information including at least a usage expiry time of the device; creates a user-specific catalyst deterioration function from the past operational data; calculates, on the basis of the catalyst deterioration function, the plant information, and the schedule operating condition, a recommended operating condition that achieves a catalyst lifetime which is later than the usage expiry time of the device and is earlier than the catalyst lifetime when the device is operated under a scheduled operating condition calculated on the basis of the scheduled operating condition and the catalyst deterioration function; and transmits the recommended operating condition to a user terminal.

A skid-mounted depressurizing system includes a main process module, a mechanical control system, a thermodynamic balance system and an intelligent control system. The main process module includes multiple main process pipelines, each of the multiple main process pipelines is provided with a pressure reducing valve set. During depressurization, process medium enters at least one of the multiple main process pipelines, the mechanical control system outputs a torque according to the control instruction of the intelligent control system to control each valve of the multiple main process pipelines to perform an action switch and an opening degree adjustment, the thermodynamic balance system is configured to provide the medium of different properties to the multiple main process pipelines according to the control instruction of the intelligent control system to control temperature, pressure, cleanliness degree and/or sealing degree of the main process module.

A skid-mounted depressurizing system includes a main process module, a mechanical control system, a thermodynamic balance system and an intelligent control system. The main process module includes multiple main process pipelines, each of the multiple main process pipelines is provided with a pressure reducing valve set. During depressurization, process medium enters at least one of the multiple main process pipelines, the mechanical control system outputs a torque according to the control instruction of the intelligent control system to control each valve of the multiple main process pipelines to perform an action switch and an opening degree adjustment, the thermodynamic balance system is configured to provide the medium of different properties to the multiple main process pipelines according to the control instruction of the intelligent control system to control temperature, pressure, cleanliness degree and/or sealing degree of the main process module.

A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.

Power recovery turbines can be used debottlenecking of an existing plant, as well as recover electric power when revamping a plant. A process for recovering energy in a petroleum, petrochemical, or chemical plant is described. A fluid stream having a first control valve thereon is identified. A first power-recovery turbine is installed at the location of the first control valve, and at least a portion of the first fluid stream is directed through the first power-recovery turbine to generate electric power as direct current therefrom. The electric power is then recovered.

A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.

Methods and apparatus for recovering power in a hydroprocessing process are described. The method involves the use of a power-recovery turbine in place of, or in addition to, a control valve. A hydrocarbon feed stream is combined with a portion of a hydrogen stream. The combined stream is heated, and the heated stream is introduced into a hydroprocessing reaction zone having at least two beds. The heated stream is contacted with a first hydroprocessing catalyst to form a first hydroprocessed stream. At least part of a portion of the hydrogen stream is combined with the first hydroprocessed stream to form a first quenched hydroprocessed stream. The first quenched hydroprocessed stream is contacted with a second hydroprocessing catalyst to form a second hydroprocessed stream. At least a portion of the second portion of the hydrogen stream is directed through a power-recovery turbine to generate electric power.

A skid-mounted depressurizing system includes a main process module, a mechanical control system, a thermodynamic balance system and an intelligent control system. The main process module includes multiple main process pipelines, each of the multiple main process pipelines is provided with a pressure reducing valve set. During depressurization, process medium enters at least one of the multiple main process pipelines, the mechanical control system outputs a torque according to the control instruction of the intelligent control system to control each valve of the multiple main process pipelines to perform an action switch and an opening degree adjustment, the thermodynamic balance system is configured to provide the medium of different properties to the multiple main process pipelines according to the control instruction of the intelligent control system to control temperature, pressure, cleanliness degree and/or sealing degree of the main process module.