Systems and methods for separation of hydrocarbon containing fluids are provided. More particularly, the disclosure is relevant to separating fluids having a gas phase, a hydrocarbon liquid phase, and an aqueous liquid phase using indirect heating. In general, the system uses a first gas separation followed by pressure reduction and then a second gas separation. Indirect follows the second gas separation and then three-phase separation.

A coalescence method and related system are disclosed herein. A multiphase dispersion feed comprising first and second liquids (i.e. where droplets of the first liquid (dispersed phase) are dispersed in the second liquid (continuous phase)) is passed through a static mechanical droplet-coalescer comprising a channel characterized by a plurality of in-series segments, each segment characterized by a segment-specific-characteristic obstacle size and having geometric features disclosed herein. In embodiments of the invention, the static mechanical droplet-coalescer promotes coalescence between droplets of first liquid to form larger droplets of first liquid. Subsequently, after the dispersion exits the coalescer, the larger droplets are easier to remove from the second liquid (continuous phase) than the smaller droplets that coalesced into the larger droplets.

A coalescence method and related system are disclosed herein. A multiphase dispersion feed comprising first and second liquids (i.e. where droplets of the first liquid (dispersed phase) are dispersed in the second liquid (continuous phase)) is passed through a static mechanical droplet-coalescer comprising a channel characterized by a plurality of in-series segments, each segment characterized by a segment-specific-characteristic obstacle size and having geometric features disclosed herein. In embodiments of the invention, the static mechanical droplet-coalescer promotes coalescence between droplets of first liquid to form larger droplets of first liquid. Subsequently, after the dispersion exits the coalescer, the larger droplets are easier to remove from the second liquid (continuous phase) than the smaller droplets that coalesced into the larger droplets.

A process for the enhancement of the byproducts of a process for the regeneration of exhaust oils is described, wherein said process for the regeneration of exhaust oils which includes at least one of the following steps: a) passing of the oil to be regenerated into one or more centrifuges, b) storage of the oil, before treatment, in suitable containers, c) desiloxanation and d) filtering. The byproducts of one or more of steps a) to d) are treated, gathered and mixed with one another and added to the bitumen coming out as tail of a fractioned distillation step of the above-said regeneration process of exhaust oils.

A plant for the carrying out of a process according to any one of the preceding claims is also described, comprising a processing unit for each of the byproducts coming from steps a) to d) and a mixer (6) with stirring (7).

The present invention relates to a process for purifying a crude nitrogen-containing, sulfur-containing, halogen-containing pyrolysis oil originating from the pyrolysis of plastic waste, comprising (i) subjecting the crude pyrolysis oil to a treatment with a trapping agent selected from (a) an elemental metal of group 1, 2, 6, 7, 8, 9, 10, 11, 12, 13 of the IUPAC periodic table, a mixture or an alloy thereof; (b) an oxide of metals of group 1, 2, 6, 7, 8, 9, 10, 11, 12, 13 of the IUPAC periodic table or a mixture thereof; (c) an alkoxide of metals of group 1, 2 of the IUPAC periodic table or a mixture thereof; (d) a solid sorption agent as defined in the claims; or a combination of at least two trapping agents (a), (b), (c) or (d); (ii) separating the product obtained into a purified pyrolysis oil fraction having a reduced nitrogen, sulfur and halogen content in relation to the crude pyrolysis oil and a fraction comprising the trapping agent which has bound at least a part of the sulfur, nitrogen, halogen present in the crude pyrolysis oil

A crude oil demulsification system includes a vessel. A cyclonic separator is disposed outside the vessel. The cyclonic separator is configured to receive and separate phases of a multi-phase fluid stream into a gaseous stream and a liquid stream that includes a first liquid phase and a second liquid phase by inducing cyclonic flow. A heat exchanger is fluidically connected to the cyclonic separator. The heat exchanger is disposed outside the vessel, and is configured to receive the liquid stream and to heat the liquid stream by exchanging heat with a heating medium flowed through the heat exchanger. An electrostatic coalescer is fluidically connected to the heat exchanger and is disposed inside the vessel. The electrostatic coalescer is configured to receive the liquid stream heated by the heat exchanger and to demulsify the liquid stream by causing coalescence of liquid droplets of one of the first or second liquid phases.

Provided herein are systems and methods for removing halogens and sulfur from used oil. The used oil is heated and aerated, followed by rapid vaporization and cooling. The cooled oil is then subjected to an electrical field before being filtered.

Provided herein are systems and methods for removing halogens and sulfur from used oil. The used oil is heated and aerated, followed by rapid vaporization and cooling. The cooled oil is then subjected to an electrical field before being filtered.

Integrated gas oil separation plant systems and methods, one system including a crude oil inlet feed stream; a low pressure production trap (LPPT); a low pressure degassing tank (LPDT); a first heat exchanger, where the first heat exchanger is fluidly disposed between the LPPT and LPDT, and is fluidly coupled to both the LPPT and LPDT, and where the first heat exchanger is operable to heat the LPDT inlet feed stream with compressed gas removed from the crude oil inlet feed stream; a first inline gas mixer preceding the LPPT to directly mix compressed gas from the LPDT into the LPPT inlet feed stream; and a LPDT recycle water stream, where the LPDT recycle water stream is operable to supply recycle water from the LPDT to the LPPT inlet feed stream.

Integrated gas oil separation plant systems and methods, one system including a crude oil inlet feed stream; a low pressure production trap (LPPT); a low pressure degassing tank (LPDT); a first heat exchanger, where the first heat exchanger is fluidly disposed between the LPPT and LPDT, and is fluidly coupled to both the LPPT and LPDT, and where the first heat exchanger is operable to heat the LPDT inlet feed stream with compressed gas removed from the crude oil inlet feed stream; a first inline gas mixer preceding the LPPT to directly mix compressed gas from the LPDT into the LPPT inlet feed stream; and a LPDT recycle water stream, where the LPDT recycle water stream is operable to supply recycle water from the LPDT to the LPPT inlet feed stream.