Processes for producing deasphalted oil are provided which involve combining a supercritical water stream with a pressurized, heated, hydrocarbon-based composition to create a combined feed stream, introducing the combined feed stream to a supercritical reactor to produce and upgraded product, and depressurizing the upgraded product. The depressurized upgraded product is separated into a light and a heavy fraction, where the heavy fraction has a greater concentration of asphaltene than the light fraction. The light fraction is passed to a separator to separate into a gas fraction, a paraffinic fraction, and a water fraction and the heavy fraction and the paraffinic fraction are combined to remove the asphaltene and produce deasphalted oil. In some embodiments, the paraffinic fraction is dewatered before combining with the heavy fraction.

Processes for producing deasphalted oil are provided which involve combining a supercritical water stream with a pressurized, heated, hydrocarbon-based composition to create a combined feed stream, introducing the combined feed stream to a supercritical reactor to produce and upgraded product, and depressurizing the upgraded product. The depressurized upgraded product is separated into a light and a heavy fraction, where the heavy fraction has a greater concentration of asphaltene than the light fraction. The light fraction is passed to a separator to separate into a gas fraction, a paraffinic fraction, and a water fraction and the heavy fraction and the paraffinic fraction are combined to remove the asphaltene and produce deasphalted oil. In some embodiments, the paraffinic fraction is dewatered before combining with the heavy fraction.

The present invention relates to an integrated process to convert crude oil into petrochemical products comprising crude oil distillation, aromatic ring opening, and olefins synthesis, which process comprises subjecting a hydrocarbon feed to aromatic ring opening to produce LPG and subjecting the LPG produced in the integrated process to olefins synthesis. Furthermore, the present invention relates to a process installation to convert crude oil into petrochemical products comprising a crude distillation unit comprising an inlet for crude oil and at least one outlet for kerosene and/or gasoil; an aromatic ring opening unit comprising an inlet for a hydrocarbon feed to aromatic ring opening and an outlet for LPG; and a unit for the olefins synthesis comprising an inlet for LPG produced by the integrated petrochemical process installation and an outlet for olefins. The hydrocarbon feed subjected to aromatic ring opening comprises kerosene and/or gasoil produced by crude oil distillation in the process; and refinery unit-derived middle-distillate produced in the process. The process and the process installation of the present invention have an increased production of petrochemicals at the expense of the production of fuels and an improved propylene yield.

The present invention relates to an integrated process to convert crude oil into petrochemical products comprising crude oil distillation, aromatic ring opening, and olefins synthesis, which process comprises subjecting a hydrocarbon feed to aromatic ring opening to produce LPG and subjecting the LPG produced in the integrated process to olefins synthesis. Furthermore, the present invention relates to a process installation to convert crude oil into petrochemical products comprising a crude distillation unit comprising an inlet for crude oil and at least one outlet for kerosene and/or gasoil; an aromatic ring opening unit comprising an inlet for a hydrocarbon feed to aromatic ring opening and an outlet for LPG; and a unit for the olefins synthesis comprising an inlet for LPG produced by the integrated petrochemical process installation and an outlet for olefins. The hydrocarbon feed subjected to aromatic ring opening comprises kerosene and/or gasoil produced by crude oil distillation in the process; and refinery unit-derived middle-distillate produced in the process. The process and the process installation of the present invention have an increased production of petrochemicals at the expense of the production of fuels and an improved propylene yield.

An integrated process and associated system for conversion of crude oil to value added petrochemicals. The process includes separating crude oil into light and heavy crude fractions and processing the heavy fraction in a solvent deasphalting unit and a delayed coker unit, and then providing the light fraction and selected effluents of the solvent deasphalting unit and the delayed coker unit to a hydrotreater. The process further includes separating the effluent of the hydrotreater to generate a C1 fraction passed to a methane cracker, a C2 fraction passed to an ethane steam cracker, a C3-C4 fraction passed to a dehydrogenation reactor, a hydrotreated light fraction passed to an aromatization unit, and a hydrotreated heavy fraction passed to a steam enhanced catalytic cracking unit. The process further includes separating effluents of the various unit operations into product streams including a BTX stream and a light olefin stream.

Systems and methods are provided for upgrading aromatic refinery fractions by performing trim alkali metal desulfurization. The alkali metal desulfurization can be performed by mixing the aromatic refinery fraction with alkali metal in finely dispersed solid and/or molten form, such as molten sodium. The aromatic nature of the refinery fraction can potentially be beneficial for the desulfurization reaction mechanism. The aromatic refinery fractions can correspond to fractions that have been previously processed to remove metals. Because only trim desulfurization is being performed, the desulfurization can be performed under relatively mild alkali metal desulfurization conditions that result in a reduced or minimized amount of feed conversion.

Systems and methods are provided for upgrading aromatic refinery fractions by performing trim alkali metal desulfurization. The alkali metal desulfurization can be performed by mixing the aromatic refinery fraction with alkali metal in finely dispersed solid and/or molten form, such as molten sodium. The aromatic nature of the refinery fraction can potentially be beneficial for the desulfurization reaction mechanism. The aromatic refinery fractions can correspond to fractions that have been previously processed to remove metals. Because only trim desulfurization is being performed, the desulfurization can be performed under relatively mild alkali metal desulfurization conditions that result in a reduced or minimized amount of feed conversion.

An integrated process and associated system for conversion of crude oil to value added petrochemicals. The process includes separating crude oil into light and heavy crude fractions and processing the heavy fraction in a solvent deasphalting unit and a delayed coker unit, and then providing the light fraction and selected effluents of the solvent deasphalting unit and the delayed coker unit to a hydrotreater. The process further includes separating the effluent of the hydrotreater to generate a C1 fraction passed to a methane cracker, a C2 fraction passed to an ethane steam cracker, a C3-C4 fraction passed to a dehydrogenation reactor, a hydrotreated light fraction passed to an aromatization unit, and a hydrotreated heavy fraction passed to a steam enhanced catalytic cracking unit. The process further includes separating effluents of the various unit operations into product streams including a BTX stream and a light olefin stream.

Non-condensable gas is used as an alternate to steam at hydrocarbon processing facilities removing any steam requirements thereby reducing greenhouse gas emissions, and improving profitability through capital and operating cost reductions. The non-condensable gas serves at least two functions sequentially in heavy hydrocarbon processing; firstly, providing the non-condensable gas as a stripping medium to evolve lighter hydrocarbons from the heavy hydrocarbon feedstock followed by secondly directing the same non-condensable gas and any evolved non-condensable gas at operating conditions for use as at least one of heat through combustion or power through electricity generation.

Non-condensable gas is used as an alternate to steam at hydrocarbon processing facilities removing any steam requirements thereby reducing greenhouse gas emissions, and improving profitability through capital and operating cost reductions. The non-condensable gas serves at least two functions sequentially in heavy hydrocarbon processing; firstly, providing the non-condensable gas as a stripping medium to evolve lighter hydrocarbons from the heavy hydrocarbon feedstock followed by secondly directing the same non-condensable gas and any evolved non-condensable gas at operating conditions for use as at least one of heat through combustion or power through electricity generation.