Integrated systems are provided for the production of higher hydrocarbon compositions, for example liquid hydrocarbon compositions, from methane using an oxidative coupling of methane system to convert methane to ethylene, followed by conversion of ethylene to selectable higher hydrocarbon products. Integrated systems and processes are provided that process methane through to these higher hydrocarbon products.

A process to produce olefinic products suitable for use as or conversion to oilfield hydrocarbons includes separating an olefins-containing Fischer-Tropsch condensate into a light fraction, an intermediate fraction and a heavy fraction, oligomerising at least a portion of the light fraction to produce a first olefinic product which includes branched internal olefins, and carrying out either one or both of the steps of (i) dehydrogenating at least a portion of the intermediate fraction to produce an intermediate product which includes internal olefins and alpha-olefins, and synthesising higher olefins from the intermediate product which includes internal olefins and alpha-olefins to produce a second olefinic product, and (ii) dimerising at least a portion of the intermediate fraction to produce a second olefinic product. At least a portion of the heavy fraction is dehydrogenated to produce a third olefinic product which includes internal olefins. Also provided is a process to produce paraffinic products suitable for use as or conversion to oilfield hydrocarbons which includes separating a Fischer-Tropsch wax into at least a lighter fraction and a heavier fraction, hydrocracking the heavier fraction to provide a cracked intermediate, and separating the cracked intermediate into at least a naphtha fraction, a heavier than naphtha paraffinic distillate fraction suitable for use as or conversion to oilfield hydrocarbons, and a bottoms fraction which is heavier than the paraffinic distillate fraction.

A process to produce olefinic products suitable for use as or conversion to oilfield hydrocarbons includes separating an olefins-containing Fischer-Tropsch condensate into a light fraction, an intermediate fraction and a heavy fraction, oligomerising at least a portion of the light fraction to produce a first olefinic product which includes branched internal olefins, and carrying out either one or both of the steps of (i) dehydrogenating at least a portion of the intermediate fraction to produce an intermediate product which includes internal olefins and alpha-olefins, and synthesising higher olefins from the intermediate product which includes internal olefins and alpha-olefins to produce a second olefinic product, and (ii) dimerising at least a portion of the intermediate fraction to produce a second olefinic product. At least a portion of the heavy fraction is dehydrogenated to produce a third olefinic product which includes internal olefins. Also provided is a process to produce paraffinic products suitable for use as or conversion to oilfield hydrocarbons which includes separating a Fischer-Tropsch wax into at least a lighter fraction and a heavier fraction, hydrocracking the heavier fraction to provide a cracked intermediate, and separating the cracked intermediate into at least a naphtha fraction, a heavier than naphtha paraffinic distillate fraction suitable for use as or conversion to oilfield hydrocarbons, and a bottoms fraction which is heavier than the paraffinic distillate fraction.

Systems and methods are provided for integrating a fluidized coking process, optionally a coke gasification process, and processes for production of additional liquid products from the coking and/or gasification process. In some aspects, the integrated processes can allow for conversion of olefins generated during a fluidized coking process to form additional liquid products. Additionally or alternately, in some aspects the integrated processes can allow for separation of syngas from the flue gas/fuel gas generated by a gasifier integrated with a fluidized coking process. This syngas can then be used to form methanol, which can then be converted in a methanol conversion process to form heavier products. In such aspects, olefins generated during the fluidized coking process can be added to the methanol conversion process to improve the yield. Additionally, in various aspects, the off-gas from the integrated conversion process can be used as an additional paraffin feed that can be recycled to one of the heat integration conduits in the fluidized coker for additional generation of olefins. This can provide a further increase in liquid yields using a carbon source (C.sub.4 paraffins) that is conventionally viewed as a low value product from coking.

A process and apparatus for catalytic cracking of hydrocarbon feedstock employing circulating fluidized bed reactor-regenerator configuration for maximizing the yield of propylene (C3 olefin) is disclosed. The apparatus comprises two reaction zones operating under different temperature and weight hourly space velocity (WHSV), one primary zone for cracking of hydrocarbon feedstock and other as secondary zone for cracking of C4 fraction produced from the cracking of hydrocarbon feedstock in the primary reaction zone, optionally admixed with C4 stream from external source. Two dedicated conduits equipped with valves for control of catalyst flow rate are provided to supply the hot catalyst from a common catalyst regeneration zone wherein the catalyst flowing though conduit connected to the secondary reaction zone is cooled employing a heat exchanging device. The lower temperature achieved in secondary reaction zone on account of exchange of heat along with lower weight hourly space velocity (WHSV) selectively promotes oligomerization of C4 fraction before being cracked to produce C3 olefin in the subsequent portion of the reaction zone (primary).

A process and apparatus for catalytic cracking of hydrocarbon feedstock employing circulating fluidized bed reactor-regenerator configuration for maximizing the yield of propylene (C3 olefin) is disclosed. The apparatus comprises two reaction zones operating under different temperature and weight hourly space velocity (WHSV), one primary zone for cracking of hydrocarbon feedstock and other as secondary zone for cracking of C4 fraction produced from the cracking of hydrocarbon feedstock in the primary reaction zone, optionally admixed with C4 stream from external source. Two dedicated conduits equipped with valves for control of catalyst flow rate are provided to supply the hot catalyst from a common catalyst regeneration zone wherein the catalyst flowing though conduit connected to the secondary reaction zone is cooled employing a heat exchanging device. The lower temperature achieved in secondary reaction zone on account of exchange of heat along with lower weight hourly space velocity (WHSV) selectively promotes oligomerization of C4 fraction before being cracked to produce C3 olefin in the subsequent portion of the reaction zone (primary).

A process for regenerating an adsorbent for nitrogen-containing compounds present in a hydrocarbon feed comprising contacting the adsorbent with an inert gas at a temperature in the range of from 10 to 60 C., followed by contacting the adsorbent with an inert gas at an elevated temperature in the range of from 200 to 260 C. and cooling the adsorbent in an inert gas.

A process for regenerating an adsorbent for nitrogen-containing compounds present in a hydrocarbon feed comprising contacting the adsorbent with an inert gas at a temperature in the range of from 10 to 60 C., followed by contacting the adsorbent with an inert gas at an elevated temperature in the range of from 200 to 260 C. and cooling the adsorbent in an inert gas.

A process (20) to produce olefinic products suitable for use as or conversion to oilfield hydrocarbons includes separating (42) an olefins-containing Fischer-Tropsch condensate (64) into a light fraction (68), an intermediate fraction (82) and a heavy fraction (94), oligomerizing (44) at least a portion of the light fraction (68) to produce a first olefinic product (72) which includes branched internal olefins, and carrying out either one or both of the steps of (i) dehydrogenating (50) at least a portion of the intermediate fraction (82) to produce an intermediate product (84) which includes internal olefins and alpha-olefins, and synthesizing (52) higher olefins from the intermediate product which includes internal olefins and alpha-olefins to produce a second olefinic product (86), and (ii) dimerizing (52) at least a portion of the intermediate fraction to produce a second olefinic product (86). At least a portion of the heavy fraction (94) is dehydrogenated (58) to produce a third olefinic product (96) which includes internal olefins. Also provided is a process (30) to produce paraffinic products suitable for use as or conversion to oilfield hydrocarbons which includes separating (110) a Fischer-Tropsch wax (124) into at least a lighter fraction (126, 128) and a heavier fraction (130), hydrocracking (120) the heavier fraction (130) to provide a cracked intermediate (144), and separating (122) the cracked intermediate (144) into at least a naphtha fraction (148), a heavier than naphtha paraffinic distillate fraction (150) suitable for use as or conversion to oilfield hydrocarbons, and a bottoms fraction (152) which is heavier than the paraffinic distillate fraction (150).

A process (20) to produce olefinic products suitable for use as or conversion to oilfield hydrocarbons includes separating (42) an olefins-containing Fischer-Tropsch condensate (64) into a light fraction (68), an intermediate fraction (82) and a heavy fraction (94), oligomerizing (44) at least a portion of the light fraction (68) to produce a first olefinic product (72) which includes branched internal olefins, and carrying out either one or both of the steps of (i) dehydrogenating (50) at least a portion of the intermediate fraction (82) to produce an intermediate product (84) which includes internal olefins and alpha-olefins, and synthesizing (52) higher olefins from the intermediate product which includes internal olefins and alpha-olefins to produce a second olefinic product (86), and (ii) dimerizing (52) at least a portion of the intermediate fraction to produce a second olefinic product (86). At least a portion of the heavy fraction (94) is dehydrogenated (58) to produce a third olefinic product (96) which includes internal olefins. Also provided is a process (30) to produce paraffinic products suitable for use as or conversion to oilfield hydrocarbons which includes separating (110) a Fischer-Tropsch wax (124) into at least a lighter fraction (126, 128) and a heavier fraction (130), hydrocracking (120) the heavier fraction (130) to provide a cracked intermediate (144), and separating (122) the cracked intermediate (144) into at least a naphtha fraction (148), a heavier than naphtha paraffinic distillate fraction (150) suitable for use as or conversion to oilfield hydrocarbons, and a bottoms fraction (152) which is heavier than the paraffinic distillate fraction (150).