A process for converting heavy petroleum feedstocks to produce fuel oils and fuel-oil bases with a low sediment content comprises: a) fixed-bed hydrotreatment, b) optional separation of the effluent originating from the hydrotreatment stage a), c) hydrocracking of at least a part of the effluent from a) or of at least a part of the heavy fraction originating from b), d) separation of the effluent originating from c), e) maturation of the heavy liquid fraction originating from the separation d), and f) separation of the sediments from the heavy liquid fraction originating from the maturation e).

The invention relates to a process for producing LPG and BTX, comprising a) subjecting a mixed hydrocarbon feedstream to first hydrocracking in the presence of a first hydrocracking catalyst to produce a first hydrocracking product stream; b) separating the first hydrocracking product stream to provide at least a light hydrocarbon stream comprising at least C2 and C3 hydrocarbons, a middle hydrocarbon stream comprising C4 and/or C5 hydrocarbons and a heavy hydrocarbon stream comprising at least C6+ hydrocarbons and c) subjecting the heavy hydrocarbon stream to second hydrocracking to produce a second hydrocracking product stream comprising BTX, wherein the second hydrocracking is more severe than the first hydrocracking, wherein at least part of the middle hydrocarbon stream is recycled back to the first hydrocracking in step a).

The invention relates to a process for producing LPG and BTX, comprising a) subjecting a mixed hydrocarbon feedstream to first hydrocracking in the presence of a first hydrocracking catalyst to produce a first hydrocracking product stream; b) separating the first hydrocracking product stream to provide at least a light hydrocarbon stream comprising at least C2 and C3 hydrocarbons, a middle hydrocarbon stream comprising C4 and/or C5 hydrocarbons and a heavy hydrocarbon stream comprising at least C6+ hydrocarbons and c) subjecting the heavy hydrocarbon stream to second hydrocracking to produce a second hydrocracking product stream comprising BTX, wherein the second hydrocracking is more severe than the first hydrocracking, wherein at least part of the middle hydrocarbon stream is recycled back to the first hydrocracking in step a).

A method of hydrotreatment of Fischer-Tropsch synthesis products, the method including: 1) mixing Fischer-Tropsch wax with a sulfur-containing liquid crystal, contacting a resulting mixture with hydrogen, feeding a hydrogen-containing mixture to a first reaction region, feeding an effluent from the first reaction region to a second reaction region, and carrying out hydrocracking reaction; 2) feeding a hydrocracking product from the second reaction region and Fischer-Tropsch naphtha and diesel fuel to a third reaction region, carrying out hydrofining reaction; feeding an effluent from the hydrofining reaction to a fourth reaction region, and carrying out hydroisomerizing pour-point depression reaction; and 3) feeding an effluent from the fourth reaction region to a gas-liquid separation system to yield hydrogen-rich gas and liquid products, recycling the hydrogen-rich gas, and feeding the liquid products to a distilling system.

A method of hydrotreatment of Fischer-Tropsch synthesis products, the method including: 1) mixing Fischer-Tropsch wax with a sulfur-containing liquid crystal, contacting a resulting mixture with hydrogen, feeding a hydrogen-containing mixture to a first reaction region, feeding an effluent from the first reaction region to a second reaction region, and carrying out hydrocracking reaction; 2) feeding a hydrocracking product from the second reaction region and Fischer-Tropsch naphtha and diesel fuel to a third reaction region, carrying out hydrofining reaction; feeding an effluent from the hydrofining reaction to a fourth reaction region, and carrying out hydroisomerizing pour-point depression reaction; and 3) feeding an effluent from the fourth reaction region to a gas-liquid separation system to yield hydrogen-rich gas and liquid products, recycling the hydrogen-rich gas, and feeding the liquid products to a distilling system.

Systems and methods are provided for processing of challenged feedstocks to produce distillate fuel products, such as jet boiling range products and/or diesel boiling range products. The challenged feedstocks can have a high aromatics content, a low API gravity, and/or a low cetane index/cetane number. A feedstock can be processed to form distillate fuel products by processing the feedstock in reaction system including at least two stages. The first stage can perform an initial amount of hydrotreating and/or hydrocracking, while the second stage can include exposing a portion of the hydrotreated and/or hydrocracked effluent to a USY catalyst including a supported noble metal. The USY catalyst can have a desirable combination of catalyst properties. Processing a challenged feedstock in a second stage with the USY catalyst having a desirable combination of properties can allow for production of an increased yield of distillate fuel from the challenged feedstock.

Systems and methods are provided for processing of challenged feedstocks to produce distillate fuel products, such as jet boiling range products and/or diesel boiling range products. The challenged feedstocks can have a high aromatics content, a low API gravity, and/or a low cetane index/cetane number. A feedstock can be processed to form distillate fuel products by processing the feedstock in reaction system including at least two stages. The first stage can perform an initial amount of hydrotreating and/or hydrocracking, while the second stage can include exposing a portion of the hydrotreated and/or hydrocracked effluent to a USY catalyst including a supported noble metal. The USY catalyst can have a desirable combination of catalyst properties. Processing a challenged feedstock in a second stage with the USY catalyst having a desirable combination of properties can allow for production of an increased yield of distillate fuel from the challenged feedstock.

Naphthenic process oils are made by blending one or more naphthenic vacuum gas oils in one or more viscosity ranges with a high C.sub.A content distilled aromatic extract feedstock to provide at least one blended oil, and hydrotreating the at least one blended oil to provide an enhanced C.sub.A content naphthenic process oil. The order of the vacuum distillation and blending steps may be reversed.

Naphthenic process oils are made by blending one or more naphthenic vacuum gas oils in one or more viscosity ranges with a high C.sub.A content distilled aromatic extract feedstock to provide at least one blended oil, and hydrotreating the at least one blended oil to provide an enhanced C.sub.A content naphthenic process oil. The order of the vacuum distillation and blending steps may be reversed.

A process and device for reducing the environmental contaminants in a ISO 8217 compliant Feedstock Heavy Marine Fuel Oil, the process involving: mixing a quantity of the Feedstock Heavy Marine Fuel Oil with a quantity of Activating Gas mixture to give a feedstock mixture; contacting the feedstock mixture with one or more catalysts to form a Process Mixture from the feedstock mixture; separating the Product Heavy Marine Fuel Oil liquid components of the Process Mixture from the gaseous components and by-product hydrocarbon components of the Process Mixture and, discharging the Product Heavy Marine Fuel Oil. The Product Heavy Marine Fuel Oil is compliant with ISO 821 7 for residual marine fuel oils and has a sulfur level has a maximum sulfur content (ISO 14596 or ISO 8754) between the range of 0.05% wt. to 0.5% wt. The Product Heavy Marine Fuel Oil can be used as or as a blending stock for an ISO 8217 compliant, IMO MARPOL Annex VI (revised) compliant low sulfur or ultralow sulfur heavy marine fuel oil.