An integrated process is provided herein having a first reaction zone to lower sulfur and nitrogen content of the initial feedstock to a target level to facilitate processing in a second reaction zone for deep hydrogenation. With the very low heteroatom content, noble metal catalyst materials used in the second reaction zone are protected and maximum saturation of aromatics is achieved. The processes and systems herein are suitable for converting certain heavy fractions, typically considered “low value” feedstocks, into higher value products including gasoline and diesel, and a hydrogen-rich, aromatic-lean heavy fraction suitable as feed for olefin production processes, or as a lubricant base oil.

An integrated process is provided herein having a first reaction zone to lower sulfur and nitrogen content of the initial feedstock to a target level to facilitate processing in a second reaction zone for deep hydrogenation. With the very low heteroatom content, noble metal catalyst materials used in the second reaction zone are protected and maximum saturation of aromatics is achieved. The processes and systems herein are suitable for converting certain heavy fractions, typically considered “low value” feedstocks, into higher value products including gasoline and diesel, and a hydrogen-rich, aromatic-lean heavy fraction suitable as feed for olefin production processes, or as a lubricant base oil.

Processes and systems are disclosed for improving the yield from reforming processes. Aromatic complex bottoms, or a heavy fraction thereof, are subjected to hydrogenation/hydrocracking, followed by catalytic conversion, to produce additional gasoline and higher-quality aromatic compounds.

A feedstock is processed in an FCC unit to produce at least light olefins, FCC naphtha, light cycle oil and heavy cycle oil. Light cycle oil, and in certain embodiments hydrotreated light cycle oil, is subjected to hydrogenation to produce a deeply hydrogenated middle distillate fraction. All or a portion of the deeply hydrogenated middle distillate fraction is used as feed to a petrochemicals production complex to produce light olefins.

Process scheme configurations are disclosed that enable deep hydrogenation of middle distillates. The hydrogenated middle distillates are processed in a petrochemicals production complex for conversion into light olefins and other hydrocarbon products. Feeds to the deep hydrogenation zone include middle distillate range streams from a distillate hydrotreating zone, a vacuum gas oil hydroprocessing zone, and/or a vacuum residue hydrocracking zone. The deep hydrogenation zone operates under conditions effective to reduce aromatic content in a middle distillate range feedstream from a range of about 10-40 wt % or greater, to a hydrogenated distillate range intermediate product having an aromatic content of less than about 5-0.5 wt %.

Compositions can include mixtures having from about 2 wt % to about 40 wt % of C.sub.10-C.sub.20 linear paraffins based on the weight of the mixture, from about 60 wt % to about 98 wt % of C.sub.10-C.sub.20 branched saturated hydrocarbons based on the weight of the mixture, and less than or equal to about 30 wt % of C.sub.20+ saturated hydrocarbons based on the weight of the mixture. Methods to obtain these compositions can include the isomerization of one or more C.sub.10-C.sub.20 alpha olefins under skeletal isomerization conditions to obtain an isomerization mixture and the hydrotreating of the isomerization mixture.

Compositions can include mixtures having from about 2 wt % to about 40 wt % of C.sub.10-C.sub.20 linear paraffins based on the weight of the mixture, from about 60 wt % to about 98 wt % of C.sub.10-C.sub.20 branched saturated hydrocarbons based on the weight of the mixture, and less than or equal to about 30 wt % of C.sub.20+ saturated hydrocarbons based on the weight of the mixture. Methods to obtain these compositions can include the isomerization of one or more C.sub.10-C.sub.20 alpha olefins under skeletal isomerization conditions to obtain an isomerization mixture and the hydrotreating of the isomerization mixture.

A method for producing a bio-jet fuel includes a reaction step of hydrogenating, isomerizing, and decomposing a crude oil obtained by a deoxygenation treatment of a raw oil containing a triglyceride and/or a free fatty acid, by using a hydrogenation catalyst and an isomerization catalyst in a hydrogen atmosphere under conditions of a reaction temperature of 180° C. to 350° C. and a pressure of 0.1 MPa to 30 MPa.

A method for producing a bio-jet fuel includes a reaction step of hydrogenating, isomerizing, and decomposing a crude oil obtained by a deoxygenation treatment of a raw oil containing a triglyceride and/or a free fatty acid, by using a hydrogenation catalyst and an isomerization catalyst in a hydrogen atmosphere under conditions of a reaction temperature of 180° C. to 350° C. and a pressure of 0.1 MPa to 30 MPa.

An integrated process and system for conversion of a heavy crude oil to produce transportation fuels is provided. The process includes separating the hydrocarbon feed into an aromatic-lean fraction and an aromatic-rich fraction. The aromatic-rich fraction is hydrocracked under relatively high pressure to convert at least a portion of refractory aromatic organosulfur and organonitrogen compounds and to produce a hydrocracked product stream. Unconverted bottoms effluent is recycled to the aromatic separation step. The aromatic-lean fraction is cracked in a fluidized catalytic cracking reaction zone to produce a cracked product stream, a light cycle oil stream and a heavy cycle oil stream. In certain embodiments the aromatic-lean fraction can be hydrotreated prior to fluidized catalytic cracking.