Processes and systems for making recycle content hydrocarbons, including olefins, from recycled waste material. Recycle waste material may be pyrolyzed to form recycle content pyrolysis oil composition (r-pyoil), at least a portion of which may then be cracked to form a recycle content olefin composition (r-olefin). The r-olefin may then be further separated into product streams in a separation zone downstream of the cracker furnace. In some cases, presence of recycle content hydrocarbons may facilitate more efficient operation of one or more distillation columns in the separation zone, including the demethanizer.

While operating a compressor system equipped with compression train(s), condensate is collected from within stages of the compression train(s), and directed to a blowdown system. Gas from a later stage of the compression train is routed to the blowdown system and used to drive the condensate to a condensate destination at a pressure that avoids flashing of the condensate until it reaches the condensate destination. Inside the blowdown system the condensate is stored in a tank and directed to parallel piped vessels. Operation of the vessels includes (1) receiving the condensate, (2) pressurization with gas from a later stage of compression, (3) flowing the pressurized condensate from the vessel to the condensation destination, (4) depressurizing the vessel, and (5) repeating steps (1)-(4). A flow of condensate from the blowdown system is continuous by staggering the phases of operation between the two vessels.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

A method for obtaining crude oil products is proposed in which a gaseous stream (d) is formed from a first crude oil stream (b) and the gaseous stream (d) is at least partially subjected to a steam cracking process (1) in which a cracked gas stream (e) is produced which is at least partially quenched with a liquid hydrocarbon stream (f), thereby forming a quenching effluent (g). It is provided that at least part of the quenching effluent (g) is used to form a separation feed and that the separation feed is separated by distillation (5, 8) together with a second crude oil stream (c), forming distillation effluents (h, i, k, p, r). The separation feed is formed so that it contains hydrocarbons having one, two, three, four or more carbon atoms contained in the quenching effluent (g) and/or hydrocarbons formed from such hydrocarbons. The invention also relates to an apparatus (100) configured to carry out the method.

The preset invention provides an energy-saving process and device for recovering C2 from refinery dry gas. The process is as follows: dry gas is cooled and then sent to a multi-stage absorption tower for treatment; the gas phase from the multi-stage absorption tower is sent to a fuel gas pipeline network or PSA unit, and the liquid phase is sent to a high-pressure flash zone for treatment; the gas phase from the high-pressure flash zone is returned to a compression section of a dry gas pretreatment system; the gas phase from the low-pressure flash zone is sent to a C2 concentrated gas compressor system; and the gas phase from the desorption tower is mixed with the gas phase obtained from the low-pressure flash zone and sent to an ethylene cracking furnace as a C2 concentrated gas product, most of the liquid phase is returned to the multi-stage absorption tower.

The preset invention provides an energy-saving process and device for recovering C2 from refinery dry gas. The process is as follows: dry gas is cooled and then sent to a multi-stage absorption tower for treatment; the gas phase from the multi-stage absorption tower is sent to a fuel gas pipeline network or PSA unit, and the liquid phase is sent to a high-pressure flash zone for treatment; the gas phase from the high-pressure flash zone is returned to a compression section of a dry gas pretreatment system; the gas phase from the low-pressure flash zone is sent to a C2 concentrated gas compressor system; and the gas phase from the desorption tower is mixed with the gas phase obtained from the low-pressure flash zone and sent to an ethylene cracking furnace as a C2 concentrated gas product, most of the liquid phase is returned to the multi-stage absorption tower.

A system has a gas processing plant having a compressor, at least one natural gas liquids (NGL) train fluidly coupled to the compressor to receive mixed natural gas liquids from the gas processing plant, a valve fluidly coupling the gas processing plant to the at least one natural gas liquids train, and a control system coupled to the gas processing plant, the at least one natural gas liquids train, and the valve. The control system determines when to actuate the valve using a virtual sensing system based on a compressor shutdown condition, a compressor trip condition, a compressor recycle condition, an exclusion switch, a flow rate of the compressor, a running flow capacity of the first compressor, a required bypass flow of the compressor, and bypass flow distribution of the at least one natural gas liquids train.

A method comprises separating a hydrocarbon feed stream having carbon dioxide into a heavy hydrocarbon stream and a light hydrocarbon stream. The light hydrocarbon stream is separated into a carbon dioxide-rich stream and a carbon dioxide-lean stream. At least a portion of the carbon dioxide-lean stream is fed to a hydrocarbon sweetening process. Another method comprises receiving a hydrocarbon feed stream that comprises 30 molar percent to 80 molar percent carbon dioxide. A heavy hydrocarbon stream is separated from the hydrocarbon feed stream, wherein the heavy hydrocarbon stream comprises at least 90 molar percent C.sub.3+ hydrocarbons. A carbon dioxide-rich stream is separated from the hydrocarbon feed stream, wherein the carbon dioxide-rich stream comprises at least 95 molar percent carbon dioxide.

The present invention concerns a process for the treatment of a hydrocarbon feed containing hydrogen and hydrocarbons including C.sub.1 to C.sub.4 hydrocarbons, employing a first and a second recontacting step and in which the gaseous effluent obtained from the second recontacting step is recycled to the first recontacting step. The process is of particular application to the treatment of a hydrocarbon feed obtained from catalytic reforming with a view to recovering hydrogen and C.sub.3 and C.sub.4 hydrocarbons.

Oxidative dehydrogenation of paraffins to olefins provides a lower energy route to produce olefins. Oxidative dehydrogenation processes may be integrated with a number of processes in a chemical plant such as polymerization processes, manufacture of glycols, and carboxylic acids and esters. Additionally, oxidative dehydrogenation processes can be integrated with the back end separation process of a conventional steam cracker to increase capacity at reduced cost.