Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

The present disclosure provides processes to convert paraffins to corresponding olefins and or heavier hydrocarbons. In at least one embodiment, a process includes introducing, at a temperature of from about 50° C. to about 500° C., a hydrocarbon feed comprising paraffins to a first metal oxide comprising one or more group 1 to group 17 metal and one or more oxygen. The process includes obtaining a product mixture comprising one or more C3-C50 cyclic olefins, one or more C2-C50 acyclic olefins, one or more C5-C200 hydrocarbons, such as one or more C5-C100 hydrocarbons, or a mixture thereof. In at least one embodiment, the product mixture is substantially free of H2 (e.g., <500 ppm). The introducing can reduce the first metal oxide to form a second metal oxide. Processes may include introducing the second metal oxide to an oxidizing agent to form the first metal oxide.

Processes herein may be used to thermally crack various hydrocarbon feeds, and may eliminate the refinery altogether while making the crude to chemicals process very flexible in terms of crude. In embodiments herein, crude is progressively separated into at least light and heavy fractions. Depending on the quality of the light and heavy fractions, these are routed to one of three upgrading operations, including a fixed bed hydroconversion unit, a fluidized catalytic conversion unit, or a residue hydrocracking unit that may utilize an ebullated bed reactor. Products from the upgrading operations may be used as feed to a steam cracker.

This disclosure relates to the production of chemicals and plastics using pyrolysis oil from the pyrolysis of plastic waste as a co-feedstock along with a petroleum-based, fossil fuel-based, or bio-based feedstock. In an aspect, the polymers and chemicals produced according to this disclosure can be certified under International Sustainability and Carbon Certification (ISCC) provisions as circular polymers and chemicals at any point along complex chemical reaction pathways. The use of a mass balance approach which attributes the pounds of pyrolyzed plastic products derived from pyrolysis oil to any output stream of a given unit has been developed, which permits ISCC certification agency approval.

The present disclosure refers to systems and methods for efficiently converting a C.sub.1-C.sub.3 alkane such as natural gas to a liquid C.sub.2-C.sub.10 product and hydrogen. Generally, the process comprises flowing the C.sub.1-C.sub.3 alkane through a plurality of tubes within a vessel wherein the tubes house a catalyst for converting the C.sub.1-C.sub.3 alkane to the liquid C.sub.2-C.sub.10 product and hydrogen. The C.sub.1-C.sub.3 alkane is heated under suitable conditions to produce the liquid C.sub.2-C.sub.10 product and hydrogen. Advantageously, the C.sub.1-C.sub.3 alkane is heated by burning a fuel outside the tubes in fuel burning nozzles configured to transfer heat from the burning through the tubes.

According to one or more embodiments, non-agglomerated, nano-sized ZSM-22 zeolites may be synthesized by methods comprising operating a mechanical rotation drum unit at a first temperature of from 40° C. to 60° C. and a first speed of from 200 rpm to 1000 rpm for a first time period of from 1.3 hours to 2.7 hours; operating the mechanical rotation drum unit at a second speed of from 30 rpm to 90 rpm for a second time period of from 0.05 hours to 0.4 hours; heating the mechanical rotation drum unit at a ramping temperature of from 8° C./minute to 12° C./minute to a second temperature of from 115° C. to 185° C. at the second speed; operating the mechanical rotation drum unit at the second temperature and the second speed for a third time period of from 30 hours to 90 hours; and cooling the mechanical rotation drum unit at a fourth speed of 0 rpm.

The present invention proposes a plant (110) for producing reaction products. The plant (110) comprises at least a preheater (114). The plant (110) comprises at least one raw material supply (118) which is adapted for supplying at least one raw material to the preheater (114). The preheater (114) is adapted for preheating the raw material to a predetermined temperature. The plant (110) comprises at least one electrically heatable reactor (122). The electrically heatable reactor (122) is adapted for at least partially converting the preheated raw material into reaction products and byproducts. The plant (110) comprises at least one heat integration apparatus (132) which is adapted for at least partially supplying the byproducts to the preheater (114). The preheater (114) is adapted for at least partially utilizing energy required for preheating the raw material from the byproducts.

Systems and methods for processing a C.sub.4 and C.sub.5 stream are disclosed. A pygas stream can be separated in a depentanizer to produce a C.sub.4 and C.sub.5 stream and a C.sub.6 to C.sub.9+ stream. The C.sub.4 and C.sub.5 stream is further processed to recover C.sub.5 dienes including isoprene, pentadiene, cyclopentadiene, or combinations thereof. The C.sub.6 to C.sub.9+ stream is further processed to recover aromatics including benzene, toluene, xylene, ethylbenzene, or combinations thereof.

A C.sub.10 hydrocarbon composition of greater than 55 wt. % C.sub.10 mono-olefins contains 1-decene, 2-butyl-1-hexene, 3-propyl-1-heptene, 4-ethyl-1-octene, 4-penten-1-yl-cyclopentane, and 5-methyl-1-nonene. A C.sub.12 hydrocarbon composition of greater than 60 wt. % C.sub.12 mono-olefins contains 1-dodecene, 6-hepten-1-yl-cyclopentane, heptylcyclopentane and n-dodecane. A C.sub.14 hydrocarbon composition of greater than 60 wt. % C.sub.14 mono-olefins contains 1-tetradecene, 8-nonen-1-yl-cyclopentane, n-tetradecane, and nonylcyclopentane.

Processes and systems for forming olefins and aromatics from naphtha. The process includes introducing a naphtha feed stream to an adsorption unit, the adsorption unit comprising an adsorbent. N-paraffins are adsorbed from the naphtha feed stream to the adsorbent, and an iso-paraffin stream is removed from the adsorption unit. A desorbent stream is introduced into the adsorption unit, the desorbent stream comprising a desorbent, and the n-paraffins are removed from the adsorbent with the desorbent, thereby forming desorbed bottoms. The n-paraffins are collected from the desorbed bottoms, thereby forming an n-paraffin stream. The the n-paraffin stream is introduced to a steam cracking unit, and olefins and aromatics are formed from the n-paraffin stream in the steam cracking unit.