A process for increasing conversion and selectivity to normal paraffins is achieved by reducing the hydrogen to hydrocarbon ratio for paraffin feeds with substantial butanes. A separator may be used to remove excess hydrogen from a first isomerate before a second isomerization step that may isomerize additional butanes perhaps generated in the first isomerization step.

A C.sub.10 hydrocarbon composition of greater than 55 wt. % C.sub.10 mono-olefins containing from 11 to 45 wt. % 1-decene, at least 0.5 wt. % 2-butyl-1-hexene, at least 1 wt. % 3-propyl-1-heptene, from 0.5 to 12 wt. % 4-ethyl-1-octene, at least 4 wt. % 4-penten-1-yl-cyclopentane, and from 2 to 40 wt. % 5-methyl-1-nonene. A C.sub.12 hydrocarbon composition of greater than 60 wt. % C.sub.12 mono-olefins containing at least 8 wt. % 1-dodecene and at least 0.5 wt. % 6-hepten-1-yl-cyclopentane, and the composition also containing heptylcyclopentane and n-dodecane at a weight ratio of heptylcyclopentane to n-dodecane from 0:3:1 to 8:1. A C.sub.14 hydrocarbon composition of greater than 60 wt. % C.sub.14 mono-olefins containing at least 12 wt. % 1-tetradecene and at least 0.5 wt. % 8-nonen-1-yl-cyclopentane, and the composition also containing from 3 to 30 wt. % of n-tetradecane and nonylcyclopentane.

Integrated pyrolysis and hydrocracking systems and processes for efficiently cracking of hydrocarbon mixtures, such as mixtures including compounds having a normal boiling temperature of greater than 450° C., 500° C., or even greater than 550° C., such as whole crudes for example, are disclosed.

The present invention relates to catalytically active material, comprising grains of non-graphitizing carbon with iron nanoparticles dispersed therein, wherein d.sub.p, the average diameter of iron nanoparticles in the non-graphitizing carbon grains, is in the range of 1 nm to 20 nm, D, the average distance between iron nanoparticles in the non-graphitizing carbon grains, is in the range of 2 nm to 150 nm, and ω, the combined total mass fraction of metal in the non-graphitizing carbon grains, is in the range of 30 wt % to 70 wt % of the total mass of the non-graphitizing carbon grains, and wherein d.sub.p, D and ω conform to the following relation: 4.5 d.sub.p/ω>D≥0.25 d.sub.p/ω. The present invention, further, relates to a process for the manufacture of material according to the invention, as well as its use as a catalyst.

This disclosure relates to the production of chemicals and plastics using pyrolysis oil from the pyrolysis of plastic waste as a co-feedstock along with a petroleum-based or fossil fuel co-feed, or as a feedstock in the absence of a petroleum-based or fossil fuel co-feed. A mass balance accounting approach is employed to attribute the pounds of pyrolyzed plastic products derived from pyrolysis oil to any output stream of a given unit, which permits assigning circular product credit to product streams. In an aspect, the polymers and chemicals produced according to this disclosure can be certified under International Sustainability and Carbon Certification (ISCC) provisions as circular polymers and chemicals at any point along complex chemical reaction pathways.

A system for producing a hydrocarbon by high-temperature Fischer-Tropsch synthesis is described. The system includes a Fischer-Tropsch synthesis unit, a reaction water separation unit, and a catalyst reduction unit. The catalyst reduction unit uses a gas containing the tail gas of the synthesis unit as a reducing gas and a small amount of synthesis gas for adjusting the hydrogen to carbon ratio, to react with the Fischer-Tropsch synthesis catalyst. After the reduction reaction, the reacted gas is cooled to room temperature, and enters a gas-liquid separator to obtain a gas phase and a liquid phase. The gas phase flows to a cryogenic separation unit to recover gaseous hydrocarbons. The liquid phase is separated into reaction water and Fischer-Tropsch oil products. The reduced catalyst is sent to the Fischer-Tropsch synthesis unit.

Petrochemical products may be produced from a hydrocarbon material by a process that may include separating the hydrocarbon material into at least a lesser boiling point fraction and a greater boiling point fraction, cracking the lesser boiling point fraction in a first reactor in the presence of a catalyst at a reaction temperature of from 500° C. to 700° C. to produce a first cracking reaction product, and cracking the greater boiling point fraction in a second reactor in the presence of the catalyst at a reaction temperature of from 500° C. to 700° C. to produce a second cracking reaction product. The hydrocarbon material may be crude oil. The first reactor may be a riser, and the second reactor may be a downer. The catalyst may be passed from the first reactor to the second reactor, from the second reactor to a regenerator, and from the regenerator to the first reactor, such that the catalyst is circulated between the first reactor, second reactor, and regenerator. An amount of coke may be reduced on the catalyst in the regenerator.

Systems and methods are provided for conversion of polymers (such as plastic waste) to olefins. The systems and methods can include an initial pyrolysis stage where a plastic feedstock is delivered to the initial pyrolysis stage by one or more melt extruders. The one or more melt extruders can be heated to maintain the plastic feedstock in a liquid state during delivery of the plastic feedstock to the initial pyrolysis stage. This can allow for delivery of the plastic feedstock into the pyrolysis process with a controlled distribution of plastic into the pyrolysis reactor.

A method for isomerising dehydration in the presence of a specific catalyst, to produce at least one alkene, carried out on a feedstock containing a non-linear primary monoalcohol, where the catalyst includes a zeolite having a series of 8MR channels and a binder having certain pore volume, which catalyst is multilobe-shaped and has characteristics including certain average mesopore volume Vm, and mesopores having a certain diameter, an average certain macropore volume VM, the macropores having a certain diameter, and certain average micropore volume Vμ, the micropores having a certain diameter, and the catalyst has a certain exposed geometric area.

This disclosure relates to the production of chemicals and plastics using pyrolysis oil from the pyrolysis of plastic waste as a co-feedstock along with a petroleum-based, fossil fuel-based, or bio-based feedstock. In an aspect, the polymers and chemicals produced according to this disclosure can be certified under International Sustainability and Carbon Certification (ISCC) provisions as circular polymers and chemicals at any point along complex chemical reaction pathways. The use of a mass balance approach which attributes the pounds of pyrolyzed plastic products derived from pyrolysis oil to any output stream of a given unit has been developed, which permits ISCC certification agency approval.