C10G2400/26

METHOD FOR MAKING LIQUID HYDROCARBONS
20240043752 · 2024-02-08 ·

A Fischer-Tropsch (FT) process with a hybrid membrane/PSA configuration provides high component recoveries from FT off gas with minimum power consumption. Synthesis gas from a synthesis gas production zone is reacted in an FT reaction zone forming a liquid stream and an off gas stream. The off gas from the FT reaction zone, which contains hydrogen, carbon monoxide, and methane reactants, is recycled to the synthesis gas production zone. A purge stream from the recycle loop is sent to a membrane separation unit where it is separated into a permeate stream and a residue stream. The residue stream is separated in a pressure swing adsorption (PSA) unit into a fuel gas stream and a second stream. The second stream can be compressed and recycled to the synthesis gas production zone.

Process for producing LPG from a heavy hydrocarbon feed

The present invention relates to a process for producing LPG from a hydrocarbon feed comprising polyaromatics, the process comprising contacting said feed in the presence of hydrogen with a M/A/zeolite catalyst under hydrocracking process conditions.

Carbon nanofiber-based hydrodesulfurization catalyst with molybdenum oxide and cobalt oxide

Carbon nanofiber doped alumina (AlCNF) supported MoCo catalysts in hydrodesulfurization (HDS), and/or boron doping, e.g., up to 5 wt % of total catalyst weight, can improve catalytic efficiency. AlCNF-supported MoCo catalysts, (AlCNFMoCo), can reduce the sulfur concentration in fuel, esp. liquid fuel, to below the required limit in a 6 h reaction time. Thus, AlCNFMoCo has a higher catalytic activity than Al-MoCo, which may be explained by higher mesoporous surface area and better dispersion of MoCo metals on the AlCNF support relative to alumina support. The BET surface area of Al-MoCo may be 75% less than AlCNFMoCo, e.g., 166 vs. 200 m.sup.2/g. SEM images indicate that the catalyst nanoparticles can be evenly distributed on the surface of the CNF. The surface area of the AlMoCoB5% may be 206 m.sup.2/g, which is higher than AlMoCoB0% and AlMoCoB2%, and AlMoCoB5% has the highest HDS activity, removing more than 98% sulfur and below allowed levels.

Circular economy for plastic waste to polypropylene and lubricating oil via refinery FCC and isomerization dewaxing units
11959025 · 2024-04-16 · ·

A continuous process for converting waste plastic into recycle for polypropylene polymerization is provided. The process integrates refinery operations to provide an effective and efficient recycle process. The process comprises selecting waste plastics containing polyethylene and polypropylene and then passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a naphtha/diesel fraction, a heavy fraction, and char. The naphtha/diesel fraction is passed to a refinery FCC unit, from which is recovered a liquid petroleum gas C.sub.3 olefin/paraffin mixture. The C.sub.3 paraffins and C.sub.3 olefins are separated into different fractions with a propane/propylene splitter. The C.sub.3 olefin fraction is passed to a propylene polymerization reactor. The C.sub.3 paraffin fraction is optionally passed to a dehydrogenation unit to produce additional propylene and then the resulting C.sub.3 olefin is passed to a propylene polymerization reactor. The heavy fraction of pyrolyzed oil is passed to an isomerization dewaxing unit to produce a lubricating base oil.

PROCESS AND DEVICE FOR PRODUCING ENERGY PRODUCTS BY CATALYTIC CRACKING OF A HYDROCARBON-BASED SOLID MATERIAL WITHOUT COKE FORMATION
20190330537 · 2019-10-31 ·

The invention relates to a process for producing energy products, notably fuel, by catalytic cracking of a hydrocarbon-based solid material without coke formation, in which a cracking dispersion (40) is heated, said dispersion comprising: a solid material (1) in divided form containing at least one hydrocarbon-based compound; a liquid (30) which is inert with respect to catalytic cracking;

so that the cracking dispersion (40) reaches a temperature suitable for allowing catalytic cracking of at least one hydrocarbon-based compound;

characterized in that the cracking temperature is reached by mixing an amount of cracking dispersion (40) and an amount of inert liquid (30) brought to a temperature above the cracking temperature, such that the mixture formed reaches a temperature above the cracking temperature and below the temperature for formation of coke, dioxin and furan. The invention also relates to a device for performing such a process.

Method for fractionating a stream of cracked gas, using an intermediate recirculation current, and related plant

This method comprises: forming an expanded intermediate recirculation stream (170) from a liquid (112, 128) obtained during an upstream cooling and/or intermediate cooling step, upstream from the downstream cooling step; circulating the intermediate recirculation stream (170) at least in an upstream heat exchanger (42) to cool an upstream stream of cracked gas (102); reintroducing the reheated intermediate recirculation stream (170) in a raw cracked gas (20) upstream from at least one compressor (36, 38) of a cooling and compression stage (24). The upstream, intermediate and downstream cooling steps is carried out without a heat exchanger respectively of an upstream stream of cracked gas (102), an intermediate stream of cracked gas (114) and a downstream stream of cracked gas (140) with an external refrigeration cycle.

Recycling system and process of a methanol-to-propylene and steam cracker plant

The present disclosure provides a system and method for recycling intermediate product streams of at least gasoline from the MTP plant to the steam cracker plant for processing with the feedstock of the steam cracker plant to generate a higher percentage of ethylene and propylene. The steam cracker feedstock can be ethane.

Chemical process for sulfur reduction of hydrocarbons

Treatment of hydrocarbon streams, and in one non-limiting embodiment refinery distillates, with high pH aqueous reducing agents, such as borohydride, results in reduction of the sulfur compounds such as disulfides, mercaptans and thioethers that are present to give easily removed sulfides. The treatment converts the original sulfur compounds into hydrogen sulfide or low molecular weight mercaptans that can be extracted from the distillate with caustic solutions, hydrogen sulfide or mercaptan scavengers, solid absorbents such as clay or activated carbon or liquid absorbents such as amine-aldehyde condensates and/or aqueous aldehydes.

METHOD FOR CRYOGENICALLY SEPARATING A NATURAL GAS STREAM

A method for cryogenically separating a natural gas supply stream into a gas containing the most volatile compounds of the supply stream, and a liquid product containing the heaviest compounds at least including the following. Introducing an at least partially condensed stream into an absorption column at an introduction stage in the lower part of said absorption column, thus producing, at the top, a gaseous stream that contains the most volatile compounds and, the bottom, a liquid product. Introducing the liquid product into a fractionation column in order to obtain, in the bottom of the fractionation column, a liquid product that contains the heaviest compounds of the supply stream and, at the top of the fractionation column, a distillate that is at least partially condensed in a second heat exchanger system

Process for refining crude tall oil
11987768 · 2024-05-21 · ·

The disclosure relates to a method for refining crude tall oil, wherein the method comprises first evaporating tall oil material (10) in a first evaporator (100) whereafter the first fraction (11) is fed to a first distilling column (200) and the second fraction (12) is fed to further evaporation. The condensate(s) recovered from the further evaporation(s) is fed to a second distilling column (300). The present disclosure further concerns the use of different fractions obtained by the method for the production of biofuels or components thereof.