Process and plant for recovering LPG in a refinery process combining the use of sponge absorber, deethanizer and debutanizer. The process and plant enable high LPG recovery and removal of hydrogen sulphide in the LPG product to low levels.

A method of separating hydrocarbons containing three or more carbon atoms from an off-gas stream is provided. This method includes separating a light ends stream from a fractionator, thereby producing a stream rich in hydrocarbons containing three or more carbon atoms, and a stream lean in hydrocarbons containing three or more carbon atoms, separating the stream lean in hydrocarbons containing three or more carbon atoms in a membrane unit, thereby producing a permeate stream enriched in hydrocarbons containing three or more carbon atoms and a retentate stream, and separating the stream rich in hydrocarbons containing three or more carbon atoms in one or more separation columns, thereby producing one or more streams selected from the group consisting of a propylene stream, a propane stream, a butane stream, a light cat naptha stream, and a heavy cat naptha stream.

Liquefied petroleum gas (LPG) synthesis catalyst systems are disclosed that provide activities for both alcohol (e.g., methanol) synthesis and in situ dehydration of the alcohol (e.g., methanol) to hydrocarbons, and particularly the LPG hydrocarbons propane and/or butane. The incorporation of a stabilizer such as platinum and/or yttrium (e.g., as yttria or yttrium oxide) can benefit these catalyst systems, particularly in terms of improving their activity and/or stability. Other advantages may be realized by the incorporation of promoters such as manganese (Mn), magnesium (Mg), and/or silicon (Si) into these catalyst systems, such as to improve selectivity to, and/or yield of, desired LPG hydrocarbons.

A method of recovering gaseous hydrocarbons from tank headspace includes flowing a hydrocarbon gas composition from headspace of a tank fed by a secondary separator into a compressor to form a compressed mixture. The method includes flowing the compressed mixture into a cooling unit to cool the compressed mixture, to form a cooled composition including liquid hydrocarbons. The method includes recovering the liquid hydrocarbons as a recovered liquid hydrocarbon stream.

A method of recovering gaseous hydrocarbons from tank headspace as fuel on-site includes flowing a hydrocarbon gas composition from headspace of a tank fed by a secondary separator into a compressor to form a compressed mixture. The method includes flowing the compressed mixture into a cooling unit to cool the compressed mixture, to form a cooled composition including liquid hydrocarbons. The method includes flowing the cooled composition to a buffer tank to form a buffered fuel composition. The method includes removing a fuel gas composition from headspace of the buffer tank. The method also includes combusting the fuel gas composition as an on-site fuel.

A method for quenching a pyrolysis product, including: supplying a discharge stream from a liquid decomposition furnace to a first quench tower; supplying an upper discharge stream from the first quench tower to a second quench tower; supplying a discharge stream from a first gas decomposition furnace to the second quench tower; and supplying a discharge stream from a second gas decomposition furnace to the second quench tower.

A process for hydrocracking a hydrocarbon feed is provided. The process comprises hydrocracking the hydrocarbon feed to produce a first hydrocracking product stream, separating the first hydrocracking product stream to form a gas stream and a liquid stream, hydrocracking the liquid stream to produce a second hydrocracking product stream, separating the second hydrocracking product stream to form a first light stream and a first heavy stream comprising benzene, toluene, xylene, C.sub.9+ hydrocarbon, or a combination comprising at least one of the foregoing, purifying the gas stream to form a purified gas stream, and separating the purified gas stream to form at least two of a hydrogen stream, C.sub.1 stream, C.sub.2 stream, C.sub.3 stream, C.sub.4 stream, C.sub.5+ stream, or a combination comprising at least one of the foregoing.

Disclosed is a catalytic cracking process for producing isobutane and/or light aromatics in high yield, comprising the steps of: a) providing a catalytic cracking feedstock oil having a polycyclic naphthene content of greater than about 25 wt %; b) subjecting the catalytic cracking feedstock oil to a first catalytic cracking reaction and a second catalytic cracking reaction sequentially under different reaction conditions to obtain a catalytic cracking product; c) separating the resulting catalytic cracking product to obtain a liquefied gas fraction comprising isobutane and a gasoline fraction comprising light aromatics; and d) optionally, recovering isobutane from the liquefied gas fraction and/or recovering light aromatics from the gasoline fraction. The process can enable the production of isobutane and/or light aromatics in high yield.

Process scheme configurations are disclosed that enable conversion of crude oil feeds with several processing units in an integrated manner into petrochemicals. The designs utilize minimum capital expenditures to prepare suitable feedstocks for the steam cracker complex. The integrated process for converting crude oil to petrochemical products including olefins and aromatics, and fuel products, includes mixed feed steam cracking and fluid catalytic cracking. Feeds to the mixed feed steam cracker include light products and naphtha from hydroprocessing zones within the battery limits, recycle streams from the C3 and C4 olefins recovery steps, and raffinate from a pyrolysis gasoline and FCC naphtha aromatics extraction zone within the battery limits.

A treatment process for remediating H.sub.2S and other contaminants in liquids includes: partially filling a closed vessel with a contaminated liquid containing 5 ppm H.sub.2S with a head space above the liquid within the vessel where gasses released from the liquid from the liquid collect; separately providing a treatment composition in the head space so that the gasses from the liquid may contact the treatment composition; and permitting the contact between the vapors from the liquid and the treatment composition to continue until a collective concentration of H.sub.2S in the liquid and in the head space is <5 ppm. The treatment composition includes an aqueous solution containing at least one hydroxide compound, a collective concentration of the at least one hydroxide compound in the aqueous solution is in a range of 35-55 weight %, and the aqueous solution constitutes at least 80 weight % of the treatment composition.