Systems and methods of processing pyoil are disclosed. A pyoil is treated by an adsorbent to trap, and/or adsorb gum and/or gum precursors and other heteroatom containing components, thereby removing the gum and/or gum precursors from the pyoil and producing a purified pyoil. The purified pyoil can then be cracked to produce chemicals including olefins and aromatics.

Disclosed is a method for producing low carbon olefins and/or aromatics from feedstock comprising naphtha. The method can include the following steps: a) feeding feedstock comprising naphtha into a fast fluidized bed reactor; b) contacting the feedstock with a catalyst under conditions to produce a gas product and spent catalyst; c) separating the gas product to produce a stream comprising primarily one or more low carbon olefins and/or one or more aromatics; d) transporting the spent catalyst to a regenerator; e) regenerating the spent catalyst in the regenerator to form regenerated catalyst; and f) returning the regenerated catalyst to the fast fluidized bed reactor.

The present invention relates to a plant and a process for producing propylene at least one oxygenate, comprising a reactor for converting the reactant mixture into a product mixture which comprises propylene and also aliphatic and aromatic C.sub.5+ hydrocarbons, at least one distillation column for removing a C.sub.5+ stream, the C.sub.5+ stream comprising at least 90 wt % of the aliphatic and aromatic C.sub.5+ hydrocarbons of the product mixture, an extractive distillation column for separating the C.sub.5+ stream into an aromatics stream and an aliphatics stream, the aliphatics stream comprising at least 90 wt % of the aliphatics of the C.sub.5+ stream, and the aromatics stream comprising at least 90 wt % of the aromatics of the C.sub.5+ stream, and an aliphatics recycle line for at least partial recycling of the aliphatics stream to the reactor. According to the invention, an aromatics recycle line is provided which returns the aromatics stream at least partially as extractant into the extractive distillation column.

A method of producing an aromatic chemical, comprises: providing a feedstock comprising biomass to a first reactor to produce a first product stream, wherein the first product stream comprises methane and carbon dioxide; combining the first product stream with a recycle stream to form a second reactor feed stream; passing the second reactor feed stream through a second reactor to produce a second product stream comprising aromatics and hydrogen gas; recovering aromatics from the second product stream to create a recovery stream depleted of aromatics; combining the recovery stream with a stream comprising carbon dioxide to form a combined recovery stream; passing the combined recovery stream to a third reactor to produce the recycle stream comprising gas; and forming an aromatic chemical from the second product stream.

A process for producing xylenes, in particular para-xylene that is less energy intensive than conventional processes is provided. In an embodiment the process comprises contacting a feed mixture in an isomerization zone with a catalyst at isomerization conditions and producing an isomerized product comprising a higher proportion of p-xylene than in the feed mixture, wherein the catalyst comprises an acidic sulfonated catalytic membrane. Xylene isomerization can also be coupled with a p-xylene extraction process, where the raffinate (p-xylene deprived stream) from the extraction process is fed to an isomerization reactor to produce p-xylene. In an embodiment, the process can comprise: a) providing a feed stream comprising a mixture of xylene isomers including p-xylene; b) extracting p-xylene from the feed stream using a separator to separate the feed stream into a p-xylene rich stream and a p-xylene deprived stream; and c) delivering the p-xylene deprived stream to an isomerization unit, the isomerization unit including an acidic sulfonated catalytic membrane, and using the isomerization unit to produce an isomerized product comprising a higher proportion of p-xylene than in the p-xylene deprived stream delivered to the isomerization unit. In any one or more aspects, the isomerization unit can be operated at a temperature in the range of less than 350°, for example about 20° C. to about 200° C.

A method for producing a pyrolysis oil is described. In said method, a feedstock to be treated is first pyrolyzed in a pyrolysis zone, in which the feedstock is heated to a temperature of 250 degrees Celsius to 700 degrees Celsius; and pyrolyzed solids and pyrolysis vapors are formed. The pyrolysis vapors are then reformed at a temperature of 450 degrees Celsius to 1,200 degrees Celsius in a post-conditioning zone, in which the pyrolysis vapors are brought into contact with a catalyst bed, wherein the pyrolysis oil is formed. In this case, the catalyst comprises a pyrolyzed solid, which can be obtained according to the pyrolysis, described above. Finally the pyrolysis oil is separated from the additional pyrolysis products, which are formed, in a separation unit.

A catalytic upgrading process includes introducing a feed comprising crude oil to a steam cracking unit, thereby producing pyrolysis fuel oil (PFO). The PFO is introduced to a first catalytic depolyaromatization reactor to remove polyaromatics from the feed, thereby producing polyaromatics adsorbed to the catalyst and depolyaromatized PFO. The depolyaromatized PFO is introduced to a hydrocracking unit. The resulting benzene-toluene-xylenes (BTX) and liquid petroleum gas (LPG) are separated, and the BTX is introduced to a BTX complex to produce refined BTX. The LPG can then be introduced to the steam cracking unit. After depolyaromatization, a wash solvent is introduced into the first catalytic depolyaromatization reactor to remove the polyaromatics, regenerate the catalyst, and produce a mixture comprising the wash solvent and the polyaromatics. The wash solvent is separated from the polyaromatics.

Disclosed is a method for maximizing ethylene or propene production, the main steps thereof being: taking crude oil and distillate thereof, pre-processing urban mixed-waste plastics as raw material, then entering same into a catalytic cracking reactor, removing via a two-stage pre-wash tower and related separation, then cooling the reacted high-temperature oil and gas and removing impurities to obtain light and heavy distillate oils; performing a hydrogenation reaction operation on the heavy distillate oil; performing light distillate oil separation, performing a recombination operation on its olefins, its alkanes entering a steam cracking apparatus to produce rich ethylene, and its aromatic components being separated as by-products; the product of the described hydrogenation and recombination reaction and the steam-cracked distillate oil is recycled to the catalytic cracking reactor. In the production method of the present invention, the yield of ethylene and propene together is 45-75 m % of the raw material, and the yield of aromatics is 15-30 m % of the raw material; in particular, when using urban mixed-waste plastics as raw material, the ethylene or propene thus produced are used to produce new plastics by way of a conventional polymerization process, achieving the chemical recycling of waste plastics.

In this invention, a portion of the products from a pyrolysis reactor are reacted in a process to form one or more chemical intermediates.

A method for producing an olefin and a monocyclic aromatic hydrocarbon of the present invention includes a dicyclopentadiene removal treatment step of removing dicyclopentadienes having a dicyclopentadiene skeleton from a feedstock oil which is a thermally-cracked heavy oil obtained from an apparatus for producing ethylene and which has a 90 volume % distillate temperature, as a distillation characteristic, of 390° C. or lower; and a cracking and reforming reaction step of obtaining a product containing an olefin and a monocyclic aromatic hydrocarbon by bringing the feedstock oil having a content of dicyclopentadienes adjusted to 10% by weight or less by treating a part or all of the feedstock oil through the dicyclopentadiene removal step into contact with a catalyst and reacting the feedstock oil.