A system is described for automatically processing biomass using a series of mechanisms that operate in unison to maintain solids flow through small gasifiers that are otherwise prone to blockage. The system can include an anti jamming mechanism to automatically clear jams within said gasifier using input from at least one sensor.

An object is to curb damage localized in a slag capturing portion caused when slag passes therethrough. A slag discharge device includes: a screen mesh (6) that is a porous member including a plurality of through-holes (6a) formed therein; and a crushing device (7) that crushes water-granulated slag (S2) captured by the screen mesh (6). The crushing device has a crusher head (12) that breaks, with a pressure, and thus crushes the water-granulated slag (S2), a hydraulic cylinder (13) that reciprocates the crusher head in a predetermined direction, a guide plate (14) that restricts movement of the crusher head caused by the hydraulic cylinder, and a plurality of crushing spaces (15) in which the water-granulated slag (S2) is crushed. A communication opening that causes the crushing spaces (15) to communicate with each other is formed in a partitioning wall guide plate (14a) of the guide plate.

The invention provides a method of biomass grading pyrolysis gasification in a circulating fluidized bed comprising: feeding biomass into the lower-middle part of a carrying fluidized bed, mixing with high temperature synthesis gas and heat carrier from a turbulent fluidized bed, heating the biomass to carry out a pyrolysis reaction, and carrying the pyrolysis product upward; subjecting the cracked oil and gas to a gaseous phase catalytic cracking in an upper-middle part of the carrying fluidized bed, cracking the tar into methane, ethane and the like; subjecting the heat carrier, semi-coke and fuel gas after the reaction to the multi-stage of gas-solid separation, a large particle carrier and semi-coke following a first-level separation are used as the fuel gas cracking catalyst and the filter material for filtering and removing dust, and enter into a moving bed filter to separate out an ultra-fine ash and subsequently return to the turbulent fluidized bed so as to perform gasification reaction, the ultra-fine ash is delivered to the outside as a silicon-potash fertilizer product; the medium and small particle carrier and semi-coke separated from a second-level separation are directly recycled to the turbulent fluidized bed, the fine particles separated from a third-level separation is discharged to the outside as a silicon-potash fertilizer product, the moving bed filter further catalytically cracks a small amount of tar in the fuel gas into methane and ethane and removes the ultra-fine ash simultaneously, the purified fuel gas is delivered to the outside as a product.

This slag discharge system (1) includes: a slag hopper (5) of a coal gasifier (2); a slag discharge line (7) that discharges a mixture of slag and slag water (W); a slag separation device (10) that separates the slag from the mixture of slag and slag water (W); a circulation pump (24) that forms a water flow from the slag hopper (5) to the slag separation device (10) in the slag discharge line (7); a lock hopper (14) that stores slag which has been separated at the slag separation device (10) and discharges the same out of the coal gasifier (2) system; a slag discharge valve (15) that is provided on a lower outlet of the lock hopper (14); and a slag water return flow line (20) for returning the slag water (W) which has been separated at the slag separation device (10) to the slag hopper.

The invention provides a method of biomass grading pyrolysis gasification in a circulating fluidized bed comprising: feeding biomass into the lower-middle part of a carrying fluidized bed, mixing with high temperature synthesis gas and heat carrier from a turbulent fluidized bed, heating the biomass to carry out a pyrolysis reaction, and carrying the pyrolysis product upward; subjecting the cracked oil and gas to a gaseous phase catalytic cracking in an upper-middle part of the carrying fluidized bed, cracking the tar into methane, ethane and the like; subjecting the heat carrier, semi-coke and fuel gas after the reaction to the multi-stage of gas-solid separation, a large particle carrier and semi-coke following a first-level separation are used as the fuel gas cracking catalyst and the filter material for filtering and removing dust, and enter into a moving bed filter to separate out an ultra-fine ash and subsequently return to the turbulent fluidized bed so as to perform gasification reaction, the ultra-fine ash is delivered to the outside as a silicon-potash fertilizer product; the medium and small particle carrier and semi-coke separated from a second-level separation are directly recycled to the turbulent fluidized bed, the fine particles separated from a third-level separation is discharged to the outside as a silicon-potash fertilizer product, the moving bed filter further catalytically cracks a small amount of tar in the fuel gas into methane and ethane and removes the ultra-fine ash simultaneously, the purified fuel gas is delivered to the outside as a product.

A syngas generator has at least pyrolysis unit and a cracking unit which recycles treated input therein. The pyrolysis unit may recycle treated char to provide input heat for feedstock. The cracking unit may recycle syngas to assist in treating input gas/vapor mixture.

Implementations of a non-polluting biomass processor, and manufactured processor components are disclosed which at least partly address the local technical problems of a municipality, business, and/or organization, to generate non-polluting emissions, while generating at least one, often two or more, product outputs from biomass feedstocks input into the biomass processor. Examples of the operations of the biomass processor and various combinations of its manufactured processor components are disclosed. The product outputs may include carbon char and/or activated carbon, both of which may be used to increase water retention in climates with hot, dry summers and/or used to remediate water pollution in water reservoirs.

The invention includes mixing gas or solid particulate fuel in a conduit segment that houses a mixing chamber. Fuel is fed through a fuel inlet port into the mixing chamber. High velocity combustion air from a blower is forced into the mixing chamber through a restricted orifice that generates a suction pressure for drawing gas or solid particulate fuel into the mixing chamber. A combustion chamber supply conduit delivers fuel from the mixing chamber into a burner.

A method may include, but is not limited to: providing a volume of feedstock and a volume of oxygen-enriched air to a thermal reformer; reacting the volume of feedstock and the volume of oxygen-enriched air with the thermal reformer at an operating temperature to produce a raw syngas stream; removing particulate matter from the raw syngas stream with a two-stage cyclone assembly, wherein the two-stage cyclone assembly comprises a first cyclone and a second cyclone; scrubbing the raw syngas stream received from the two-stage cyclone assembly with a quench scrubber to produce an engine gas stream; and providing the engine gas stream to a CHP genset to be used as fuel.

The invention includes a downdraft gasifier having a rotatable auger/grate extending through its reduction zone. The auger at times moves biofuel through the gasifier and at times supports it in the gasifier. A frusto-conical biomass grate funnels biomass onto the auger and is perforate for permitting the passage of gases while retaining the biomass. A guide tube surrounds the auger below the frusto-conical biomass grate. The invention also includes mixing gas or solid particulate fuel in a conduit segment that houses a mixing chamber. Fuel is fed through a fuel inlet port into the mixing chamber. High velocity combustion air from a blower is forced into the mixing chamber through a restricted orifice that generates a suction pressure for drawing gas or solid particulate fuel into the mixing chamber. A combustion chamber supply conduit delivers fuel from the mixing chamber into a burner.