The present invention provides a process for the manufacture of a synthetic fuel comprising gasifying a carbonaceous feedstock comprising waste materials and/or biomass to generate a raw synthesis gas; supplying the raw synthesis gas to a primary clean-up zone to wash particulates and ammonia or HCl out of the raw synthesis gas; contacting the synthesis gas in a secondary clean-up zone with a physical solvent for sulphurous materials; contacting the desulphurised raw synthesis gas in a tertiary clean-up zone with a physical solvent for CO.sub.2 effective to absorb CO.sub.2; removing at least part of the absorbed CO.sub.2 in a solvent regeneration stage to recover CO.sub.2 in a form sufficiently pure for sequestration or other use; and supplying the clean synthesis gas to a further reaction train to generate a synthetic fuel.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various e-waste sources into Clean Fuel Gas and Char source are disclosed. The invention processes e-waste sources, such as for example whole circuit boards, to effectively shred and/or grind the waste source, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source, along with the ability to recover precious metals and other valuable components from the Char.

A catalyst is illustrated, which has 70-90 parts by weight of mica, 1-10 parts by weight of zeolite, 5-15 parts by weight of titanium dioxide, 1-10 parts by weight of aluminum oxide, 1-5 parts by weight of sodium oxide and 1-5 parts by weight of potassium oxide. The present disclosure also illustrates a pyrolysis device using the catalyst, and further illustrates a pyrolysis method using the catalyst and/or the pyrolysis device for thermally cracking an organic polymer.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various e-waste sources into Clean Fuel Gas and Char source are disclosed. The invention processes e-waste sources, such as for example whole circuit boards, to effectively shred and/or grind the waste source, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source, along with the ability to recover precious metals and other valuable components from the Char.

Carbonaceous-containing material including biomass, municipal solid waste, and/or coal and/or contaminated soil, and/or other carbonaceous materials may be gasified at low temperatures utilizing a reactor designed to generate shockwaves in a supersonic gaseous vortex. Preprocessed waste may be introduced into the reactor. A gas stream may be introduced substantially tangentially to an inner surface of a chamber of the reactor to generate a gaseous vortex rotating about a longitudinal axis within the chamber. The gas stream may be introduced using a nozzle that accelerates the gas stream to a supersonic velocity, and may impinge on an impactor positioned within the reactor chamber. A frequency of shockwaves emitted from the nozzle into the gaseous vortex may be controlled. The processed waste discharged from the reactor, which may include a gas component and at least a solid component, can be subjected to separation, and at least some of the gas component and at least one solid component (i.e., tars) may be fed back to the feeding device so that the solids from the processed waste condense on preprocessed waste contained in the feeding device and are reprocessed within the reactor. The gas component from the feeding device may be cleaned after the solids have been condensed out in the feeding device.

The present invention provides a process and apparatus for converting feedstock comprising biomass and/or carbon-containing solid waste material to synthesis gas. The process comprises supplying the feedstock to a gasifier comprising a fluidized bed zone and a post-gasification zone and contacting the feedstock with a gasification agent at a plurality of different operating temperatures based on the ash softening temperature of the feedstock and finally recovering the synthesis gas. The apparatus is configured to perform the process and comprises a plurality of nozzles arranged at an acute angle relative to a horizontal plane of the gasifier.

A method is disclosed, for producing coke in which at least a first and second source of carbonaceous materials are introduced as feedstock into a mixer. The materials are mixed into a single feedstock, and the single feedstock is analyzed to determine its coking feasibility. The single feedstock is pyrolyzed in a pyrolyzer to produce at least a coke material and a gaseous by-product. At least a portion of the gaseous by-product is used outside of the pyrolyzer. Other embodiments are also disclosed.

The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.

The invention relates to a gas scrubbing process and a corresponding plant for removal of acidic gas constituents from crude synthesis gas which make it possible by treatment of shifted and of unshifted crude synthesis gas in the gas scrubbing process and by combination of the thus-obtained partial product streams to produce a plurality of gas products having different compositions. In addition, the invention ensures that the flash gases obtained during decompression of the laden scrubbing medium are utilized materially and/or energetically in advantageous fashion.

A gasification gas treatment facility for treating a gasification gas obtained by gasification of a fuel includes: a first heat exchanger for performing heat exchange between a purified gas obtained by removing at least ammonia and hydrogen chloride from the gasification gas and steam at a saturation temperature; a second heat exchanger for performing heat exchange between the gasification gas and at least condensed water produced by the heat exchange in the first heat exchanger to produce the steam at the saturation temperature; and a circulation system for circulating a circulating fluid including at least one of the steam or the condensed water between the first heat exchanger and the second heat exchanger. The circulation system is configured to supply the circulating fluid including at least the condensed water at the saturation temperature produced in the first heat exchanger to the second heat exchanger.