Catalysts useful in transforming biomass to bio-oil are disclosed, as are methods for making such catalysts, and methods of transforming biomass to bio-oil. The catalysts are especially useful for, but are not limited to, microwave- and induction-heating based pyrolysis of biomass, solid waste, and other carbon containing materials into bio-oil. The catalysts can also be used for upgrading the bio-oil to enhance fuel quality.

A method for producing synthesis gas may involve introducing a hydrocarbon-containing coke-oven gas and a carbon dioxide-containing converter gas into a first reaction zone where hydrogen present in the hydrocarbon-containing coke-oven gas reacts at least partly with carbon dioxide to form water, which reacts thermally with hydrocarbon to form synthesis gas containing carbon monoxide and hydrogen. The method may further involve introducing an oxygen-containing gas in a second reaction zone, and using the oxygen-containing gas and some hydrogen from the first reaction zone to produce thermal energy. Still further, the method may involve supplying the thermal energy produced in the second reaction zone to the first reaction zone.

The present disclosure relates to a processes and systems for producing fuels from biomass with high carbon conversion efficiency. The processes and systems described herein provide a highly efficient process for producing hydrocarbons from biomass with very low Green House Gas (GHG) emissions using a specific combination of components, process flows, and recycle streams. The processes and systems described herein provide a carbon conversion efficiency greater than 95% with little to no GHG in the flue gas due to the novel arrangement of components and utilizes renewable energy to provide energy to some components. The system reuses water and carbon dioxide produced in the process flows and recycles naphtha and tail gas streams to other units in the system for additional conversion to syngas to produce hydrocarbon-based fuels.

Processes are disclosed that utilize beneficial reactions downstream of carbonaceous feed (e.g., biomass) oxidative conversion technologies, and advantageously under conditions (e.g., high temperatures) and/or with the syngas effluent quality (e.g., having particulates and/or other impurities) characteristic of raw syngas exiting such technologies (e.g., prior to, or upstream of, certain syngas purification operations). Such conversion technologies utilize an oxygen-containing feed or, more broadly, an oxidant-containing feed. The beneficial reactions may be carried out by the introduction of hydrogen for performing the reverse water-gas shift (RWGS) reaction and/or by the introduction of one or more hydrocarbons (e.g., methane, ethane, and/or propane) for performing the dry reforming reaction. These and other reactions can advantageously adjust the composition of the syngas obtained (e.g., as the raw syngas from an oxidative conversion technology) in a manner benefitting its subsequent use in providing value-added products such as liquid hydrocarbons.

Provided are a method for manufacturing syngas including the steps of (S1) heat-treating organic waste in a first reactor to produce a first mixed gas; (S2) introducing the first mixed gas to a second reactor and subjecting it to methane reforming in the presence of a catalyst to produce a second mixed gas; (S3) separating the catalyst and carbon dioxide from the second mixed gas and recovering a third mixed gas from which the catalyst and the carbon dioxide have been removed; (S4) converting the carbon dioxide separated in step (S3) into carbon monoxide through a reverse Boudouard reaction in a third reactor; and (S5) mixing the third mixed gas recovered in step (S3) and the carbon monoxide converted in step (S4) to produce syngas, and an apparatus for manufacturing syngas.

Provided are a method for manufacturing syngas including the steps of (S1) heat-treating organic waste in a first reactor to produce a first mixed gas; (S2) introducing the first mixed gas to a second reactor and subjecting it to methane reforming in the presence of a catalyst to produce a second mixed gas; (S3) separating the catalyst and carbon dioxide from the second mixed gas and recovering a third mixed gas from which the catalyst and the carbon dioxide have been removed; (S4) converting the carbon dioxide separated in step (S3) into carbon monoxide through a reverse Boudouard reaction in a third reactor; and (S5) mixing the third mixed gas recovered in step (S3) and the carbon monoxide converted in step (S4) to produce syngas, and an apparatus for manufacturing syngas.

A device and method for cleaning producer gas includes a filter bed housing and a microwave chamber. The filter bed housing comprises an inlet for carbon-based material and a spent carbon outlet. The microwave chamber comprises a permeable top and wave guides around the perimeter through which microwaves can be introduced into the device using magnetrons. The method comprises using the device by filling the filter bed housing with carbon-based material, introducing microwaves into the microwave chamber using the magnetrons and wave guides, passing the gas through carbon-based material in the filter bed chamber, the microwave chamber, the gas permeable top and the gas outlet.

A method for the conversion of organic waste and/or biological waste into combustible products includes: feeding a first flow having organic waste and/or biological waste: performing a pyrolysis of the first flow to obtain one or more liquid pyrolysis products, one or more gaseous pyrolysis products, and one or more solid pyrolysis products; mixing the one or more solid pyrolysis products with a first aqueous flow, and subjecting the mixture to oxidation to obtain oxidation products; taking a first gaseous flow from the oxidation products; subjecting the one or more gaseous pyrolysis products to reforming, thereby obtaining one or more reforming products, taking a second gaseous flow from the reforming products, and subjecting the first gaseous flow and the second gaseous flow to catalytic hydrogenation, to obtain at least one first combustible.

A process for the production of sustainable aviation fuel (SAF) with low carbon intensity. The jet fuel is produced from the reaction of hydrogen from the electrolysis of water with captured carbon dioxide. The hydrogen and carbon dioxide are reacted to product a stream comprising carbon monoxide. Hydrogen and carbon monoxide are reacted to produce n-alkanes. Alkanes are hydroisomerized to produce sustainable aviation fuel with low carbon intensity.

Catalysts useful in transforming biomass to bio-oil are disclosed, as are methods for making such catalysts, and methods of transforming biomass to bio-oil. The catalysts are especially useful for, but are not limited to, microwave- and induction-heating based pyrolysis of biomass, solid waste, and other carbon containing materials into bio-oil. The catalysts can also be used for upgrading the bio-oil to enhance fuel quality.