A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.

A fire starter mixture including at least about 10% and at most about 90% by weight of a biomass component, and at least about 10% and at most about 90% by weight of a fuel component. The fuel component includes at least about 10% and at most about 90% by weight of a flammable primary fuel and at least about 10% and at most about 90% by weight of a combustible secondary fuel.

An algae-based powdered fuel is configured to be fluidized in a gas stream. The algae-based powdered fuel is manufactured by drying an algae slurry to produce a powdered composition and then comminuting the powdered composition to produce the fuel. The algae-based powdered fuel can be combusted in a gas turbine to generate electricity and/or to propel an aircraft.

An algae-based powdered fuel is configured to be fluidized in a gas stream. The algae-based powdered fuel is manufactured by drying an algae slurry to produce a powdered composition and then comminuting the powdered composition to produce the fuel. The algae-based powdered fuel can be combusted in a gas turbine to generate electricity and/or to propel an aircraft.

An apparatus pyrolyzes waste plastics into fuel. The apparatus categorizes the waste plastic, and processes the categorized waste plastic to obtain kerosene, diesel fuel, gasoline etc. The apparatus includes a first heat exchange tank, a rough fuel storage tank, a second heat exchange tank, a diesel storage tank, and a kerosene storage tank. Combustible gas is extracted from the tanks via outlets thereof and stored in a gas storage tank. The combustible gas stored in the gas storage tank is fed into a combustion chamber of a pyrolysis furnace of the apparatus. A fuel-water separate tank is connected to the bottom of the rough fuel storage tank to separate fuel from water. The separated fuel is recycled into the combustion chamber to be burned again. Recycled paper with residual plastic films thereon has to be compressed into grains to facilitate a feeding operation.

Methods and devices for combusting a carbonaceous fuel in an oxy-combustion fluidized bed reactor involving controlling the local oxygen content within the oxy-combustion reactor to specified levels. The carbonaceous fuel and an oxygen-containing gas are introduced into a fluidized bed reactor and eluted through a fluidized bed of an inert material, dolomite or a combination thereof to combust the fuel and oxygen to produce at least CO.sub.2 and steam. The oxygen-containing gas is a mixture of oxygen, recycled CO.sub.2 and steam and has sufficient oxygen added to the recycled CO.sub.2 and steam that the mixture contains 7-20 mole % oxygen. The carbonaceous fuel and the oxygen-containing gas are introduced into the fluidized bed at a location in sufficiently close proximity to each other to avoid producing a reducing atmosphere at the location. At least a portion of the produced CO.sub.2 and steam are recycled to the reactor.

Methods and devices for combusting a carbonaceous fuel in an oxy-combustion fluidized bed reactor involving controlling the local oxygen content within the oxy-combustion reactor to specified levels. The carbonaceous fuel and an oxygen-containing gas are introduced into a fluidized bed reactor and eluted through a fluidized bed of an inert material, dolomite or a combination thereof to combust the fuel and oxygen to produce at least CO.sub.2 and steam. The oxygen-containing gas is a mixture of oxygen, recycled CO.sub.2 and steam and has sufficient oxygen added to the recycled CO.sub.2 and steam that the mixture contains 7-20 mole % oxygen. The carbonaceous fuel and the oxygen-containing gas are introduced into the fluidized bed at a location in sufficiently close proximity to each other to avoid producing a reducing atmosphere at the location. At least a portion of the produced CO.sub.2 and steam are recycled to the reactor.

A method of introducing carbon to an Electric Arc Furnace (EAF) used for melting steel, and a composition of matter including carbon, and made in a briquette form. The composition comprises between 45 and 96 weight percent of a carbon-containing material, between 2 and 30 weight percent of a basic oxide, and between 2 and 25 weight percent of a binder material. The method comprises mixing between 45 and 96 weight percent of a carbon-containing material, between 2 and 30 weight percent of a basic oxide, and between 2 and 25 weight percent of a binder material to form a solid material mixture; compressing individual portions of the solid material mixture into compressed briquettes; curing the compressed briquettes into solid briquettes; and adding the solid briquettes into the molten steel in the electric arc steelmaking furnace.

A method of introducing carbon to an Electric Arc Furnace (EAF) used for melting steel, and a composition of matter including carbon, and made in a briquette form. The composition comprises between 45 and 96 weight percent of a carbon-containing material, between 2 and 30 weight percent of a basic oxide, and between 2 and 25 weight percent of a binder material. The method comprises mixing between 45 and 96 weight percent of a carbon-containing material, between 2 and 30 weight percent of a basic oxide, and between 2 and 25 weight percent of a binder material to form a solid material mixture; compressing individual portions of the solid material mixture into compressed briquettes; curing the compressed briquettes into solid briquettes; and adding the solid briquettes into the molten steel in the electric arc steelmaking furnace.

Systems and methods for processing and sorting a municipal solid waste stream are described herein. A system can include a processing sub-system configured to receive a municipal solid waste stream and to remove the non-processable waste, a processing apparatus configured and disposed to receive constituents of the municipal solid waste stream from the processing sub-system and reduce the size of the constituents of the waste stream to an average particle size of less than about inch, and separators configured to sort the waste stream into constituents based on density.