The present invention relates to a pelletisable formula, and a process for using the formula for making fuel pellets. The pelletisable formula comprises a particulate carbonaceous material such as coal dust or coal fines of particle size <1 mm, a polysaccharide or a polyvinyl alcohol binder, and a crosslinker such as zirconium carbonate or sodium borate.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

Generally, this process relates to use of cannabis/Marijuana plant waste that would otherwise be disposed of by methods that create methane.

Presently most States require Producers to mix their cannabis plant waste with a biomass creating a nonhazardous solid waste that must be disposed of at landfills or composting facilities. However, most States also allow Beneficial Use Permits (WAC 173-350-200) to divert the nonhazardous waste to a process that has an environmentally positive affect.

I believe that my new method is the best suited to fulfill that environmental need and transform the cannabis waste compositions into a commercially useful product.

For cooking fuel sustainable harvest or wood industry waste hardwood is the preferred base material to mix with the cannabis plant waste. However, any other variety of suitable biomass or organic materials may also be used if readily available.

Heterocyclic amines (HCAs) are formed when meat is charred at a high temperature and polycyclic aromatic hydrocarbons (PAHs) are created from meat fats dripping onto an open fire. Smoking at low temperatures over a long period of time means that HCAs are not a problem since charring does not occur. Also smoking food is a healthier option because PAHs are barely a worry, and the same chemicals add a pleasant smell to the food when cooked.

Furthermore, different embodiments of my process can impart different types of smoked flavors depending on the base biomass mixed with the cannabis plant waste. Thus, carbon neutral when burned, fuel pellets can provide a wide range of smoked flavors to food to satisfy a variety of personal taste preferences.

For animal feed cannabis plant waste can be processed with other agro-industrial by-products such as sugar cane husks. Mixed with biomass proteins, minerals, and nutrients (vitamins) to create healthy animal feed.

The pellet mill process uses pressure to generate heat to make the feedstuffs into a more digestible form by breaking down the starches. The process puts the feed in a concentrated form and minimizes waste during the eating.

Compared with unprocessed grains, animal feed pellets are uniform and easily digested especially for foals, weanlings, and older animals.

Sending the solid waste to landfill and composting facilities creates methane from anaerobic fermentation. My process prevents anaerobic fermentation.

The reduction of one ton of methane is equivalent to 25 tons of carbon dioxide. Therefore, for every ton of methane reduced, 25 commercial valuable Carbon Credits can be issued.

The Producers as a result could receive trad

The present invention relates to processes for producing industrial products such as hydrocarbon products from non-polar lipids in a vegetative plant part. Preferred industrial products include alkyl esters which may be blended with petroleum based fuels.

A fuel production system includes a first modular unit and a second modular unit. The first modular unit includes a first housing, a process vessel, an agitator rotor assembly, a first drivetrain, an extrusion screw, a second drivetrain, a first separation vessel, and a product shaping system. The second modular unit includes a second housing, a thermal fluid heater system, a condenser, a second separation vessel, and a vacuum pump. The second modular unit is configured to be coupled to the first modular unit. At least a portion of each of the process vessel, the agitator rotor assembly, the first drivetrain, the extrusion screw, the second drivetrain, the first separation vessel, and the product shaping system are contained in the first housing. At least a portion of each of the thermal fluid heater system, the condenser, the second separation vessel, and the vacuum pump are contained in the second housing.

Clean, safe and efficient methods, systems, and processes for utilizing thermolysis methods to processes to convert various carpet, rug, polymeric materials and other waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like into a Clean Fuel Gas and Char source are disclosed. The invention processes the carpet, rug, polymeric material to effectively shred and/or grind the waste source, such as post-consumer carpet remnants and waste, and then process using thermolysis methods to destroy and/or separate halogen and other dangerous components to provide a Clean Fuel Gas and Char source. Additional waste sources, such as solid waste, tires, manure, auto shredder residue, glass and carbon fiber composite materials, municipal solid wastes, medical wastes, waste wood and the like, are suitable for the processing of the invention disclosed.

A system for torrefaction of waste material comprising biogenic material and plastic material may comprise a material pre-processing system, a heating and compaction unit, a reactor system comprising a reaction portion and an extrusion portion, and a cutting unit adjacent an outlet of the reactor system. A method for operating a system for torrefaction of waste material comprising biogenic and plastic material may comprise processing the waste material to generate waste material having an aspect ratio between 0.8:1 and 1.2:1 and a largest dimension of less than 4 millimeters (mm); compressing and heating the pre-processed waste material in the heating and compaction unit; heating the compacted waste material in the reactor system to a temperature of 280° C.-500° C.; extruding material from the reactor system; and cutting the extruded material into pellets.

This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. Some embodiments employ pyrolysis in the presence of an inert gas to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases, followed by separation of vapors and gases, and cooling of the hot pyrolyzed solids in the presence of the inert gas. Additives may be introduced during processing or combined with the reagent, or both. The biogenic reagent may include at least 70 wt %, 80 wt %, 90 wt %, 95 wt %, or more total carbon on a dry basis. The biogenic reagent may have an energy content of at least 12,000 Btu/lb, 13,000 Btu/lb, 14,000 Btu/lb, or 14,500 Btu/lb on a dry basis. The biogenic reagent may be formed into fine powders, or structural objects. The structural objects may have a structure and/or strength that derive from the feedstock, heat rate, and additives.

In some variations, the invention provides a biocarbon composition comprising a low fixed carbon material with a fixed carbon concentration from 20 wt % to 55 wt %; a high fixed carbon material with a fixed carbon concentration from 50 wt % to 100 wt % (and higher than the fixed carbon concentration of the low fixed carbon material; from 0 to 30 wt % moisture; from 0 to 15 wt % ash; and from 0 to 20 wt % of one or more additives (such as a binder). Some variations provide a process for producing a biocarbon composition, the process comprising: pyrolyzing a first biomass-containing feedstock to generate a low fixed carbon material; separately pyrolyzing a second biomass-containing feedstock to generate a high fixed carbon material; blending the low fixed carbon material with the high fixed carbon material, thereby generating an intermediate material; optionally, blending one or more additives into the intermediate material; optionally, drying the intermediate material; and recovering a biocarbon composition containing the intermediate material or a thermally treated form thereof.

A process and system for producing an engineered fuel product that meets customer specifications for composition and combustion characteristics is provided. The engineered fuel product is preferably a high-BTU, alternative fuel that burns cleaner than coal or petroleum coke (petcoke) and has significantly reduced NOx, SO.sub.2 and GHG emissions.