A system for treating whole stillage includes a stillage tank, a separation system in communication with the stillage tank and configured to separate the whole stillage into a wet cake portion and a thin stillage portion, and a primary filtration system in communication with the separation system. The primary filtration system can be configured to separate the thin stillage into a primary concentrate and a primary permeate. A secondary filtration system in communication with the primary filtration system can be configured to further purify the primary permeate. A water reclamation system in communication with the primary and/or secondary filtration system can remove water from the permeate. An additive can be added to the primary permeate to precipitate phosphorus-containing minerals and corn oil can be advantageously extracted from the primary concentrate. Protein-enriched animal feeds can be generated from dehydration of the primary concentrate.

A system for treating whole stillage includes a stillage tank, a separation system in communication with the stillage tank and configured to separate the whole stillage into a wet cake portion and a thin stillage portion, and a primary filtration system in communication with the separation system. The primary filtration system can be configured to separate the thin stillage into a primary concentrate and a primary permeate. A secondary filtration system in communication with the primary filtration system can be configured to further purify the primary permeate. A water reclamation system in communication with the primary and/or secondary filtration system can remove water from the permeate. An additive can be added to the primary permeate to precipitate phosphorus-containing minerals and corn oil can be advantageously extracted from the primary concentrate. Protein-enriched animal feeds can be generated from dehydration of the primary concentrate.

The present disclosure provides a process for forming a biogenic carbon-based fuel or a fuel intermediate from biogenic carbon dioxide and hydrogen. The hydrogen is sourced from a process that produces hydrogen and fossil carbon dioxide from a fossil-fuel hydrocarbon and separates the fossil carbon dioxide from the hydrogen. The process may further comprise carrying out or arranging for one or more parties to carry out at least one step that contributes to a reduction in the GHG emissions of the biogenic carbon-based fuel, or a fuel made from the fuel intermediate, of at least 20% relative to a gasoline baseline. In various embodiments this includes (a) introducing the fossil carbon dioxide underground, and/or (b) using a biogenic carbon-based product selected from a chemical and energy product produced from the non-fossil organic material to displace the use or production of a corresponding fossil-based product.

The present disclosure provides a process for forming a biogenic carbon-based fuel or a fuel intermediate from biogenic carbon dioxide and hydrogen. The hydrogen is sourced from a process that produces hydrogen and fossil carbon dioxide from a fossil-fuel hydrocarbon and separates the fossil carbon dioxide from the hydrogen. The process may further comprise carrying out or arranging for one or more parties to carry out at least one step that contributes to a reduction in the GHG emissions of the biogenic carbon-based fuel, or a fuel made from the fuel intermediate, of at least 20% relative to a gasoline baseline. In various embodiments this includes (a) introducing the fossil carbon dioxide underground, and/or (b) using a biogenic carbon-based product selected from a chemical and energy product produced from the non-fossil organic material to displace the use or production of a corresponding fossil-based product.

A method and system for balancing water content in a liquid mixture is described. The method includes using an direct column contact evaporator to reduce the water content in the liquid mixture. The liquid mixture is provided in the open column direct contact evaporator with relatively dry air. The dry air evaporates excess water from the liquid mixture to concentrate the liquid mixture while at the same time reducing the energy required for water evaporation elsewhere in the plant.

A method and system for balancing water content in a liquid mixture is described. The method includes using an direct column contact evaporator to reduce the water content in the liquid mixture. The liquid mixture is provided in the open column direct contact evaporator with relatively dry air. The dry air evaporates excess water from the liquid mixture to concentrate the liquid mixture while at the same time reducing the energy required for water evaporation elsewhere in the plant.

This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.

This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.

Stillage solids concentration methods are disclosed wherein a solids concentration aid is added to a process stream mixture in a corn to ethanol process. The solids concentration aid may comprise a cationic polymer coagulant or flocculant or both, a starch based coagulant or flocculant or a biologically derived (i.e., plant or animal origin) coagulant or flocculant. Acrylamide/quaternary ammonium copolymers and homopolymeric polydiallyldimethyl ammonium chloride polymers are noteworthy examples of suitable solids concentration aids.

Stillage solids concentration methods are disclosed wherein a solids concentration aid is added to a process stream mixture in a corn to ethanol process. The solids concentration aid may comprise a cationic polymer coagulant or flocculant or both, a starch based coagulant or flocculant or a biologically derived (i.e., plant or animal origin) coagulant or flocculant. Acrylamide/quaternary ammonium copolymers and homopolymeric polydiallyldimethyl ammonium chloride polymers are noteworthy examples of suitable solids concentration aids.