Methods, systems and/or apparatus related to the manufacture and use of biodigesters are disclosed. Moreover, techniques for the manufacture of reactors whose final shape increases the lifespan of the biodigester, as well as modular techniques for the manufacture of the reactors, are included.

A sludge digester including a vessel and floating cover. The vessel includes a sidewall and an interior volume configured to receive and contain sludge. According to one embodiment, the cover comprises a frame structure that is constructed and arranged to form a skirt member formed at a periphery of the cover and extending downwardly into the vessel, and a continuous ballast ring attached to a lower portion of the skirt member and configured to form a trough member with an interior surface of the skirt member. The sludge digester may also include a guide system coupled to the sidewall and the skirt member and configured to allow vertical displacement of the cover with change in volume of at least one of a gas and a sludge contained in the vessel beneath the cover.

Reactors, systems and processes for the production of biomass by culturing microorganisms in aqueous liquid culture medium circulating inner loop reactor which utilize nonvertical pressure reduction zones are described. Recovery and processing of the culture microorganisms to obtain products, such as proteins or hydrocarbons is described.

Method for producing bioproducts from streams of organic material, comprising the following steps: (i) the physical-biological pre-treating of the organic stream with water and one or more mechanical steps; (ii) setting the pH value of the mixture between pH 5 and pH 9; iii) adding an inoculum of a natural anaerobic culture that releases organic compounds; iv) a first separation step which splits the mixture into a solid and a liquid fraction, after which an anaerobic fermentation processes the solid fraction, with formation of biogas and digestate; v) an aerobic treatment of the separated liquid fraction with biological conversion of the organic compounds to a protein-rich bioproduct; vi) a second separation step with separation of the formed protein-rich bioproduct; vii) recirculating the liquid phase; viii) drying the formed protein-rich bioproduct, such that in the end a dry, protein-rich bioproduct is obtained as well as the bioproducts biogas and digestate.

A method for treating an aqueous fluid containing a biodegradable organic substance in an installation that includes an upflow bioreactor containing a sludge bed, wherein the sludge bed includes biomass, an external separator, and a conditioning tank. The method includes treating the fluid in the conditioning tank; feeding the treated fluid into a lower part of the bioreactor and forming biogas; withdrawing the fluid from an upper part of the bioreactor, which withdrawn fluid includes biomass; feeding the aqueous fluid withdrawn from the upper part of the bioreactor into the external separator, wherein the aqueous fluid that includes the biomass is separated into a liquid phase and a fluid phase enriched in biomass; returning the fluid phase enriched in biomass from the external separator to the bioreactor; and returning a part of the liquid phase to the conditioning tank.

The Biopowerplant is a system that integrates the generation of carbon-neutral energy through the cultivation and conversion of microalgal biomass, with sewage sanitation and environmental carbon recovery, with the additional and secondary production of biofertilizer, biofuel, water for reuse. This system integrates a suboptimal anaerobic digestion subsystem focused on the generation of biogas, the processing of the resulting digestate through a microalgal consortium culture subsystem with biofilm induction and smooth decreasing gradient of light radiation, and the transformation of the generated microalgal biomass into syngas through a subsystem of evaporation, torrefaction, pyrolysis, gasification, and combustion in separate chambers. The syngas and methane from the biogas are subsequently used as fuel in an electric power generator capable of operating with mixed gases. The biogas generation process is enriched through the recirculation of the microalgal biomass supernatant, the residual heat from the syngas generation subsystem, and the heat transferred from the combustion gases of the electric generator. The residual sludge from the biogas generation subsystem is recirculated towards a longitudinal biopile subsystem, where it acts as an anaerobic medium compared to the aerobic medium that constitutes the concentrated microalgal biomass, and both streams are mixed to be transformed into the syngas generation subsystem. Input inflows for system operation are mainly sewage, and optionally seawater and/or leachate. The inflows must be bioaugmented with a microalgal consortium dosed automatically by a Compact in situ bioaugmentation system, preferably more than 3 kilometers before the inflow enters the system.

A method of obtaining a compound may include adding a substrate to a medium in a reactor, and reacting the substrate in the reactor to form the compound. A first stream is separated from the reaction liquid through a first membrane. A second stream is separated from the reaction liquid through a second membrane. The first membrane is a filtration membrane and the second membrane is configured for liquid-gas or liquid-liquid extraction The first membrane and the second membrane are at least partially immersed in the medium and are moved relative to the reactor during the separation steps.

A system and method for the production of microbial consortiums and by-product material is provided. A physical containment system comprising phase spaces arranged in a discrete order to favor specific biological reactions is also provided. Phase profiles and phase data sets include the pre-determined physical and biological parameters for the phase space transitions. Movement of material from one phase to the next is hydraulically balanced enabling working fluid to continuously move in a fixed direction and rate of flow. Continuous monitoring of phase profiles and phase data sets provide feedback to the system enabling alteration of the conditions in the system to control reactions therein.

The invention discloses a device for producing biogas with high methane content by utilizing livestock and poultry feces, wherein the interior of a tank body of a biogas fermentation tank is divided by a baffle, so as to form a main reaction chamber and an auxiliary reaction chamber which are communicated in upper portions, so that a reactant flows into the auxiliary reaction chamber only after entering the main reaction chamber via a relatively low feeding hole and then reaching a high position of a liquid level, and extension of fermentation time is realized, meanwhile, scales formed at the top of fermentation broth flow into the auxiliary reaction chamber along with liquid, so that the interior of the main reaction chamber keeps a liquid state all the time, and sealing and reduction of quantity of anaerobic bacteria are avoided.

Processes, systems, and associated control methodologies are disclosed that control the flow of biogas during the biogas cleanup process to create a more consistent flow of biogas through the digester, while also optimizing the output and efficiency of the overall renewable natural gas facility. In representative embodiments, a biogas buffer storage system may be used during the cleanup process to control the pressure and flow rate of biogas. The biogas buffer storage system may monitor and control the biogas flow rate to either bring down or increase the digester pressure, thereby maintaining a normalized biogas flow rate.