Disclosed are a leather odor removal composition, a method of manufacturing leather with reduced odor using the same, and leather manufactured through the method. The method of reducing leather odor may include using a composition including a filler and a softening mixture.

The present invention describes a fully bio-degradable probiotic composition and its method of use as leather tanning auxiliary to offer a green technology to reduce waste and increase the value of by-products reducing the need of synthetic chemicals and improving the quality of effluents. Probiotics or beneficial microorganisms are used to obtain biochemicals through a controlled fermentation of natural ingredients. The result of the process is a consortium of metabolites used in conjunction with probiotic bacteria wherein product has properties very similar to traditional leather auxiliaries extensively used during the leather making process, such as wetting, dispersing, degreasing and solubilizing agents. Therefore, they have clear applications not only in the beam house operations, but also in wet-end and finishing.

The present invention describes a fully bio-degradable probiotic composition and its method of use as leather tanning auxiliary to offer a green technology to reduce waste and increase the value of by-products reducing the need of synthetic chemicals and improving the quality of effluents. Probiotics or beneficial microorganisms are used to obtain biochemicals through a controlled fermentation of natural ingredients. The result of the process is a consortium of metabolites used in conjunction with probiotic bacteria wherein product has properties very similar to traditional leather auxiliaries extensively used during the leather making process, such as wetting, dispersing, degreasing and solubilizing agents. Therefore, they have clear applications not only in the beam house operations, but also in wet-end and finishing.

A process for leather production from a raw animal hide includes the steps of pre-soaking, soaking, unhairing and liming, re-liming, deliming and bating, pickling and tanning, degreasing, re-tanning, neutralizing, dyeing and fatliquoring, and washing the processed hide. Waste liquid is collected from at least one of the foregoing steps is recycled to at least one of the foregoing steps. The collected waste liquid can be recycled to the same step, to a different step, or to two of more steps in the process.

A process for leather production from a raw animal hide includes the steps of pre-soaking, soaking, unhairing and liming, re-liming, deliming and bating, pickling and tanning, degreasing, re-tanning, neutralizing, dyeing and fatliquoring, and washing the processed hide. Waste liquid is collected from at least one of the foregoing steps is recycled to at least one of the foregoing steps. The collected waste liquid can be recycled to the same step, to a different step, or to two of more steps in the process.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A liquid smoke tanning method uses liquid smoke as a tanning agent for tanning an animal skin, such as a hide or fur. The liquid smoke is used a natural source of aldehydes, which are commonly used in the tanning process and known to introduce toxicity into the animal skin. After the skin is prepared and cleaned for tanning, it is tanned in a liquid smoke solution, which may also include alum in an alternative embodiment. The liquid smoke is efficacious for crosslinking collagen proteins in the animal skin during the tanning process. The liquid smoke provides substantially the same collagen crosslinking capacity of aldehydes such as glutaraldehyde, formaldehyde, or glyoxol. The liquid smoke is, however, organic and does not contain the level of toxins found in chemically produced aldehydes. After the tanning, the skin is dried through known means for production as an organic, nontoxic leather.

A liquid smoke tanning method uses liquid smoke as a tanning agent for tanning an animal skin, such as a hide or fur. The liquid smoke is used a natural source of aldehydes, which are commonly used in the tanning process and known to introduce toxicity into the animal skin. After the skin is prepared and cleaned for tanning, it is tanned in a liquid smoke solution, which may also include alum in an alternative embodiment. The liquid smoke is efficacious for crosslinking collagen proteins in the animal skin during the tanning process. The liquid smoke provides substantially the same collagen crosslinking capacity of aldehydes such as glutaraldehyde, formaldehyde, or glyoxol. The liquid smoke is, however, organic and does not contain the level of toxins found in chemically produced aldehydes. After the tanning, the skin is dried through known means for production as an organic, nontoxic leather.

The present invention relates to a method for the processing of hides or skins into leather, comprising enzymatic treatment of the hide or skin with carbohydrase in the soaking step. The present invention can achieve optimal fiber opening results in a relatively short period of time and at the same time does not cause loose grain, and meanwhile the pollution or impact on the environment is reduced in a maximum way.