A sand dispensing system with a compact movable sand reservoir, mounted for movement atop a metal making furnace, is refillable with a predetermined amount of sand, and tilts with the furnace. The reservoir dispenses a directed stream of the predetermined amount of sand through a nozzle in a sump panel door to fill a tap hole in the furnace. One end of the nozzle receives the directed stream of sand. The opposite end of the nozzle projects into the furnace, to direct the sand stream into the tap hole when the sand reservoir is in the dispensing position. An imaging device may be used to inspect the tap hole before and after the sand is directed into the tap hole. A remote control may be used to operate the sand dispensing system. The predetermined amount may be adjusted as the fill volume of the tap hole increases.

A geothermally powered iron production subsystem includes using heat transfer fluid heated by a geothermal system with a wellbore extending from a surface into an underground magma reservoir. A hopper receives iron ore that is crushed and provided to a blast furnace, along with limestone and coke. The blast furnace is heated by a heat exchanger configured to receive the heat transfer fluid heated by the geothermal system to generate the heat provided to the blast furnace. One or more components of the iron production subsystem may also be powered by the heated heat transfer fluid.

A geothermally powered iron production subsystem includes using heat transfer fluid heated by a geothermal system with a wellbore extending from a surface into an underground magma reservoir. A hopper receives iron ore that is crushed and provided to a blast furnace, along with limestone and coke. The blast furnace is heated by a heat exchanger configured to receive the heat transfer fluid heated by the geothermal system to generate the heat provided to the blast furnace. One or more components of the iron production subsystem may also be powered by the heated heat transfer fluid.

A method of manufacturing iron in a metallurgical vessel, the vessel including a bath of molten iron with on top of the bath of molten iron a layer of slag, wherein a metalliferrous feed, carbon containing material, fluxing material, and oxygen or an oxygen-containing gas are introduced into the vessel to convert the metalliferrous feed into molten iron that is collected in the bath of molten iron and continuously or semi-continuously tapped from the vessel through an ironoutlet of the vessel, and wherein the composition of the fluxing material is selected to acquire a predetermined slag chemistry, which slag is regularly tapped out of the vessel through a slagoutlet, and the fluxing material includes slag derived from a steelmaking process.

A method of manufacturing iron in a metallurgical vessel, the vessel including a bath of molten iron with on top of the bath of molten iron a layer of slag, wherein a metalliferrous feed, carbon containing material, fluxing material, and oxygen or an oxygen-containing gas are introduced into the vessel to convert the metalliferrous feed into molten iron that is collected in the bath of molten iron and continuously or semi-continuously tapped from the vessel through an ironoutlet of the vessel, and wherein the composition of the fluxing material is selected to acquire a predetermined slag chemistry, which slag is regularly tapped out of the vessel through a slagoutlet, and the fluxing material includes slag derived from a steelmaking process.

The present invention discloses pulverized coal for iron making comprising cow manure and a method for producing pig iron using the same. The present invention has the advantage of making it possible to improve the combustion properties of pulverized coal and to increase the efficiency and safety of a blast-furnace operation.

The present invention discloses pulverized coal for iron making comprising cow manure and a method for producing pig iron using the same. The present invention has the advantage of making it possible to improve the combustion properties of pulverized coal and to increase the efficiency and safety of a blast-furnace operation.

Pig iron and spherical silica-based proppant are extracted and produced through the use of formers, fluxes, reductants, and stabilizers, at predetermined specified weight ratios. The base material utilized in this process is slag, typically derived from the mining industry. The slag is delivered and utilized in a manner that allows the adding and mixing of the various materials such as, but not limited to, carbon, calcium oxide, sodium oxide, aluminum oxide, magnesium oxide, and potassium oxide. The formulated mixture is then heated for a predetermined period of time, based upon weight to a liquid state, wherein the molten pig iron is separated from the molten silica glass. The molten pig iron is then poured into molds, and the molten silica glass is atomized into spherical proppant. The process is particularly well suited to slags produced from copper smelting, but can be extended to slags from other commodities and industries.

A method of ironmaking using full-oxygen hydrogen-rich gas which includes hot transferring and hot charging the high-temperature coke, sinter and pellet into the ironmaking furnace through transferring and charging device, and injecting oxygen and hydrogen-rich combustible gas at a predetermined temperature into the ironmaking furnace through the oxygen tuyere and the gas tuyere disposed at the ironmaking furnace, respectively. It also provides an apparatus for ironmaking using full-oxygen hydrogen-rich gas which includes a raw material system, a furnace roof gas system, a coke oven gas injecting system, a dust injecting system, a slag dry-granulation and residual heat recovering system and an oxygen system. Additionally an apparatus and method for hot transferring and hot charging of ironmaking raw material is disclosed.

A method of ironmaking using full-oxygen hydrogen-rich gas which includes hot transferring and hot charging the high-temperature coke, sinter and pellet into the ironmaking furnace through transferring and charging device, and injecting oxygen and hydrogen-rich combustible gas at a predetermined temperature into the ironmaking furnace through the oxygen tuyere and the gas tuyere disposed at the ironmaking furnace, respectively. It also provides an apparatus for ironmaking using full-oxygen hydrogen-rich gas which includes a raw material system, a furnace roof gas system, a coke oven gas injecting system, a dust injecting system, a slag dry-granulation and residual heat recovering system and an oxygen system. Additionally an apparatus and method for hot transferring and hot charging of ironmaking raw material is disclosed.