A hydrogen-rich blast furnace ironmaking system based on mass-energy conversion, comprising a water electrolysis system (2). The water electrolysis system (2) is separately connected to a hydrogen storage tank (3) and an oxygen storage tank (4); a gas outlet of the hydrogen storage tank (3) is connected to a hydrogen compressor (5); an outlet of the hydrogen compressor (5) is connected to a hydrogen buffer tank (6); the hydrogen buffer tank (6) is connected to a hydrogen injection valve group (7); the hydrogen injection valve group (7) is connected to a hydrogen preheating system (8); and the hydrogen preheating system (8) is connected to a tuyere of a blast furnace body (1) or a hydrogen injector at the lower portion of the furnace body.

Provided are a joint regulation method of material flow, energy flow, and carbon emission flow in a long-process steel enterprise, which belongs to a field of intelligent regulation and control technology of electric power system in the steel industry. The method includes: coupling a material-energy characteristic model of each production process of a steel enterprise and a carbon emission model of the steel enterprise, constructing a material flow-energy flow-carbon emission flow coupling model of the long-process steel enterprise, establishing an objective function using a minimize sum of an electricity purchase cost from a superior grid, a park carbon emission cost, and a production raw material cost as an object, and solving and obtaining an optimal operation mode of a joint regulation of the material flow-energy flow-carbon emission flow in the steel enterprise.

An arrangement for producing sponge iron, including a direct reduction shaft, a device for charging iron ore into the direct reduction shaft, a device for extracting sponge iron from the direction reduction shaft, a hydrogen-rich reduction gas source, a reduction gas line extending from the hydrogen-rich reduction gas source to the direct reduction shaft, and a heater for heating the hydrogen-rich reduction gas in the reduction gas line. The arrangement further includes a flow rate meter configured to measure the flow rate of the hydrogen-rich reduction gas in the reduction gas line, and a control unit configured to control the device for charging iron ore into the direct reduction shaft and to control the device for extracting sponge iron from the direct reduction shaft based on input from the flow rate meter, such that the flow rate of the iron ore and the flow rate of the sponge iron are proportional to the measured flow rate of the hydrogen-rich reduction gas.

A production method of pig iron using a blast furnace with a tuyere includes: charging a first layer containing an iron ore material and a second layer containing coke alternately in the blast furnace; and reducing and melting the iron ore material in the charged first layer while injecting an auxiliary reductant into the blast furnace by hot air blown from the tuyere, in which: an aggregate for letting through the hot air to a central portion of the blast furnace is blended into the first layer; and the aggregate contains a reduced iron molded product obtained through compression molding of reduced iron.

A method for detecting a fluctuation of a solidified layer, and a method for operating a blast furnace by employing the relevant method. In the method for detecting a fluctuation of a solidified layer, the fluctuation of the solidified layer in the lower part of a blast furnace is detected by using the amount of heat supplied to pig iron in the lower part of the blast furnace and the amount of heat in the pig iron tapped in a predetermined period.

Provided are a joint regulation method of material flow, energy flow, and carbon emission flow in a long-process steel enterprise, which belongs to a field of intelligent regulation and control technology of electric power system in the steel industry. The method includes: coupling a material-energy characteristic model of each production process of a steel enterprise and a carbon emission model of the steel enterprise, constructing a material flow-energy flow-carbon emission flow coupling model of the long-process steel enterprise, establishing an objective function using a minimize sum of an electricity purchase cost from a superior grid, a park carbon emission cost, and a production raw material cost as an object, and solving and obtaining an optimal operation mode of a joint regulation of the material flow-energy flow-carbon emission flow in the steel enterprise.

A hydrogen-rich blast furnace ironmaking system based on mass-energy conversion, comprising a water electrolysis system (2). The water electrolysis system (2) is separately connected to a hydrogen storage tank (3) and an oxygen storage tank (4); a gas outlet of the hydrogen storage tank (3) is connected to a hydrogen compressor (5); an outlet of the hydrogen compressor (5) is connected to a hydrogen buffer tank (6); the hydrogen buffer tank (6) is connected to a hydrogen injection valve group (7); the hydrogen injection valve group (7) is connected to a hydrogen preheating system (8); and the hydrogen preheating system (8) is connected to a tuyere of a blast furnace body (1) or a hydrogen injector at the lower portion of the furnace body.

An optimal calculation method of an energy operating condition in an iron mill includes calculating, using a total energy operation cost of the iron mill within a predetermined period of time from a current time as an evaluation function, an operation condition of an energy facility in the iron mill as a decision variable such that a value of the evaluation function decreases, at each predetermined time within the predetermined period of time, based on actual values and estimated values of a generation amount and a used amount of energy utility for each of factories comprised in the iron mill. The method includes a step of calculating the decision variable by imposing an equality constraint such that the decision variable related to a power generation facility included in the energy facility is constant within a predetermined aggregation time.

Methods, systems, and apparatus, including computer programs encoded on computer storage media, for optimizing energy efficiency for ore smelting in blast furnaces. One of the methods is a pelletization process control method that includes obtaining images of pelletized particles; determining one or more characteristics of the pelletized particles; in response to determining that at least one or more of the characteristics is outside of a pelletization parameter, determining an adjustment to a control parameter of the pelletization system; and sending one or more signals to adjust the control parameter of the pelletization system. Another method is an iron ore smelting method that includes determining quantities of reactants to be added to the blast furnace with the pelletized particles in the stream of pelletized particles; and sending one or more signals that cause the controller to add the reactants of to the blast furnace according to the determined quantities.