A device and method for measuring the thickness of a cooling plate are related. The device is designed to fit inside a coolant channel of the cooling plate and includes a probe holder housing having a front sensor side and an opposite back side, in which an ultrasonic probe is arranged. A flexible cord is linked to the probe housing to assist the progression of the probe holder through the length of the coolant channel. The probe holder includes an expandable structure having front and rear levers articulated on the housing at opposite ends wherein spring elements are arranged to bias the levers towards one another. The expandable structure is configured to expand from a compact configuration to an expanded configuration, designed to bear against the inner surface of the coolant channel and bias the sensor side of the sensor housing against the inner surface of the coolant channel.

A cooling panel for a metallurgical furnace includes a body with a front face and an opposite rear face, a top face and an opposite bottom face and two opposite side faces. The body has at least one cooling channel therein, the cooling channel having openings in the rear face; wherein, in use, the front face of the body is turned towards a furnace interior. According to the invention, the cooling panel having at least one cooling pipe arranged in at least one elongate recess formed in the front face, where the cooling pipe has an elongate middle section and at either end thereof, an angled branch, the cooling pipe forming the cooling channel, and where the cooling pipe is arranged in the elongate recess such that the angled branches protrude through the openings in the rear face of the body.

A gas injection system for a blast furnace or shaft furnace or metallurgical furnace comprising a furnace wall and a cooling plate wherein the gas injection system comprises a gas distribution pipe, one or more injectors having a nozzle, wherein the nozzle comprises a ceramic insert, wherein the cooling element has a hot side, turned away from the furnace wall, wherein a protrusion is attached to the hot side of said cooling plate, wherein the ceramic insert traverses the furnace wall and the cooling plate and the protrusion on cooling plate and wherein the ceramic inserts have an adaptable length so that they either protrude inside the furnace, or that they are flush with a hot face of the cooling plate or stay slightly in retreat with a hot face of the cooling plate.

A blast furnace for ironmaking production wherein iron ore is at least partly reduced by a reducing gas which is injected in the stack of the blast furnace. The blast furnace includes an external wall, an internal wall in contact with matters charged into the blast furnace, the internal wall including several rows of staves having a parallelepipedal shape. At least one row of staves comprises staves with a hole drilled in a least one of the corners of the parallelepipedal stave wherein an injection device may be partly inserted in.

A cooling assembly for a metallurgical furnace includes a cooling plate disposed inside of a furnace shell of the metallurgical furnace; a cooling pipe traversing a shell opening in the furnace shell and being connected to the cooling plate; and a compensator disposed around the cooling pipe for forming a seal between the cooling pipe and the furnace shell.

In order to provide ways for facilitating repair of a cooling system of the metallurgical furnace, the method includes at least the step of performing at least one cutting operation with a cutting device having a fixture and a cutting tool movably connected to the fixture for a guided movement with respect to the fixture. The fixture is mounted to the cooling pipe, whereby the cutting device is aligned with respect to the cooling pipe, and the cutting tool is guidedly moved while performing the cutting operation.

A shaft furnace, in particular a blast furnace, includes a metal jacket defining the furnace outer wall and a protective layer protecting the inner surface of the outer wall. At least one condition monitoring probe is arranged inside within the protective layer to monitor the latter. The condition monitoring probe is connected to a wireless module arranged outside the outer wall to transmit condition monitoring data. The wireless module is located inside a casing mounted to the outer surface of the metal jacket. The condition monitoring probe includes one or more conductive loops positioned at predetermined depths below the front face of the cooling plate body, or of the refractory lining, so that wear of the body, resp. refractory, can be detected by a change of an electrical characteristic of the loop(s) due to abrasion.

A shaft furnace, in particular a blast furnace, includes a metal jacket defining the furnace outer wall and a protective layer protecting the inner surface of the outer wall. At least one condition monitoring probe is arranged inside within the protective layer to monitor the latter. The condition monitoring probe is connected to a wireless module arranged outside the outer wall to transmit condition monitoring data. The wireless module is located inside a casing mounted to the outer surface of the metal jacket. The condition monitoring probe includes one or more conductive loops positioned at predetermined depths below the front face of the cooling plate body, or of the refractory lining, so that wear of the body, resp. refractory, can be detected by a change of an electrical characteristic of the loop(s) due to abrasion.

A device for mounting and/or dismantling staves on/from an inner wall of a shaft furnace, the device including a circular monorail for supporting at least one stave positioning hoist, where the monorail is divided into at least four separate arc portions, where each arc portion is connected to a neighboring arc portion by means of a rotatable connection, the arc portions are moveable between an unfolded position, in which the arc portions form a circular monorail, and a folded position, in which the overall size of the monorail is, in one direction, reduced.

High heat flux furnace cooler comprise CuNi pipe coils cast inside pours of high purity (99%-Wt) copper. The depth of front copper cover over the pipe coils in the hot face to manufacture into the casting is derived from a projection of the thermal and stress conditions existing at the cooler's end-of-campaign-life. CFD and/or FEA analyses and modeling is used for a trial-and-error zeroing in of the optimum geometries to employ in the original casting of CuNi pipe coils in high purity copper casting. Individual pipe coil positions to cast inside a copper casting mold are secured with devices that will not melt, cause thermal shear stresses, or be the source of contaminations or copper defects. Pipe bonding to the casting results because the differential coefficient of expansions of the pipes' and the casting's copper alloys involved do not exceed the yield strength of the casting copper during operational thermal cycling.

High heat flux furnace cooler comprise CuNi pipe coils cast inside pours of high purity (99%-Wt) copper. The depth of front copper cover over the pipe coils in the hot face to manufacture into the casting is derived from a projection of the thermal and stress conditions existing at the cooler's end-of-campaign-life. CFD and/or FEA analyses and modeling is used for a trial-and-error zeroing in of the optimum geometries to employ in the original casting of CuNi pipe coils in high purity copper casting. Individual pipe coil positions to cast inside a copper casting mold are secured with devices that will not melt, cause thermal shear stresses, or be the source of contaminations or copper defects. Pipe bonding to the casting results because the differential coefficient of expansions of the pipes' and the casting's copper alloys involved do not exceed the yield strength of the casting copper during operational thermal cycling.