The invention relates to an optical monitoring system (26) for monitoring operating conditions in a tuyere zone of a blast furnace. This system comprises a light deflecting device (40) with a peep sight (28) arranged in a first face (46) of the light deflecting device (40) and an optical sensor (30) arranged in a second face (48) of the light deflecting device (40). A light deflector (41) is arranged within the light deflecting device (40) for directing incident light from the tuyere zone towards the peep sight (28) and towards the optical sensor (30). The light deflecting device (40) comprises a housing (56) with a spherical body (60) rotatably arranged therein. The spherical body (60) comprises three passages: a first passage (62) which is, when the light deflecting device (40) is connected to the rear portion of the blowpipe (18), facing the tuyere for allowing incident light from the tuyere zone to enter the spherical body (60); a second passage (70) facing the peep sight (28); a third passage (72) facing the optical sensor (30). The first, second and third passages (62, 68, 72) are configured so as to meet each other within the spherical body (60). The light deflector (41) is arranged within the spherical body (60) at the intersection of the first, second and third passages (62, 68, 72). Furthermore, the light deflecting device (40) comprises an opening (76) in a third face (50) of the housing (56) for accessing the spherical body (60) for allowing rotation of the spherical body (60) within the housing (56). The spherical body (60) comprises a socket (78) facing the opening (76) in the third face (50). The opening (76) is a guiding slot (86) whose width is substantially the same as a diameter of the socket (78).

A shaft furnace for producing metallic direct reduced iron (DRI) from iron-containing pellets or lumps and reducing gas disposed therein, including: a circumferential outer wall defining a top interior reducing zone, a middle interior transition zone, and a bottom interior cooling zone, wherein the iron-containing pellets or lumps travel downwards through the top interior reducing zone, the middle interior transition zone, and the bottom interior cooling zone as the iron-containing pellets or lumps encounter the upward-flowing reducing gas and one or more other gases; and a flow diverter disposed along a centerline of the circumferential outer wall including a convex-upwards upper tapering section disposed in the middle transition zone defined by the circumferential outer wall coupled to a convex-downwards lower tapering section disposed in the bottom cooling zone defined by the circumferential outer wall.

A shaft furnace for producing metallic direct reduced iron (DRI) from iron-containing pellets or lumps and reducing gas disposed therein, including: a circumferential outer wall defining a top interior reducing zone, a middle interior transition zone, and a bottom interior cooling zone, wherein the iron-containing pellets or lumps travel downwards through the top interior reducing zone, the middle interior transition zone, and the bottom interior cooling zone as the iron-containing pellets or lumps encounter the upward-flowing reducing gas and one or more other gases; and a flow diverter disposed along a centerline of the circumferential outer wall including a convex-upwards upper tapering section disposed in the middle transition zone defined by the circumferential outer wall coupled to a convex-downwards lower tapering section disposed in the bottom cooling zone defined by the circumferential outer wall.

The present invention pertains to metallurgical processes and equipment and, more particularly, to a metallurgical furnace capable of operating with a broad range of broad range of raw materials and fuels, including those with high levels of impurities. Accordingly, the metallurgical furnace of the present invention comprises (i) at least an upper tub, (ii) at least a lower tub, (iii) at least a fuel feeder positioned substantially between the at least an upper tub and the at least a lower tub, (iv) at least a row of tuyeres positioned on at least one of at least an upper tub and at least a lower tub, the at least a row of tuyeres fluidly communicating inside the furnace with the outside environment, and (v) at least a burner positioned on at least one of at least an upper tub and at least a lower tub. The use of at least a burner jointly with the at least a row of tuyeres generates a very intense release of heat by virtue of the exothermic reactions which occur by this combination.

The present invention pertains to metallurgical processes and equipment and, more particularly, to a metallurgical furnace capable of operating with a broad range of broad range of raw materials and fuels, including those with high levels of impurities. Accordingly, the metallurgical furnace of the present invention comprises (i) at least an upper tub, (ii) at least a lower tub, (iii) at least a fuel feeder positioned substantially between the at least an upper tub and the at least a lower tub, (iv) at least a row of tuyeres positioned on at least one of at least an upper tub and at least a lower tub, the at least a row of tuyeres fluidly communicating inside the furnace with the outside environment, and (v) at least a burner positioned on at least one of at least an upper tub and at least a lower tub. The use of at least a burner jointly with the at least a row of tuyeres generates a very intense release of heat by virtue of the exothermic reactions which occur by this combination.

A method is provided for operating a blast furnace by blowing a solid reducing material, a flammable gaseous reducing material and a combustible gas into a blast furnace from tuyeres through a lance into a blast furnace, wherein a parallel type lance prepared by bundling three independent blowing tubes in parallel and integrally housing them into an outer tube is used, and either one or both of the gaseous reducing material and the combustible gas and the solid reducing material are simultaneously blown through the respective blowing tubes, while the blowing tube for the solid reducing material and the blowing tube for the gaseous reducing material are positioned above the blowing tube for the combustible gas in the blowing through the parallel type lance as well as a lance structure thereof.

A method is provided for operating a blast furnace by blowing at least a solid reducing material and a combustible gas into the furnace through tuyeres with a lance inserted into a blowpipe, wherein a tube-bundle type lance obtained by bundling a plurality of blowing tubes is used and when only a solid reducing material or two kinds of a solid reducing material and a combustible gas or three kinds of a solid reducing material, a combustible gas and a gaseous reducing material is simultaneously blown into an inside of the blast furnace through a tube for blowing the solid reducing material, a tube for blowing the combustible gas and a tube for blowing the gaseous reducing material in the tube-bundle type lance, two or more tube-bundle type lances are inserted into the blowpipe to approximate their front ends to each other and blowing is performed so that the respective blowout streams interfere with each other in the blowpipe.

To provide a method for operating a blast furnace with which the combustion efficiency of a solid fuel, such as pulverized coal, is improved, thereby making it possible to improve productivity and reduce CO.sub.2 emissions. Pulverized coal and LNG are blown from an upstream lance configured by a double tube, and oxygen is blown from a downstream lance on the downstream side in a hot air blast direction, so that oxygen used for preceding combustion of the LNG is supplied from the downstream lance, and the pulverized coal whose temperature has been increased by the combustion of the LNG is combusted along with the supplied oxygen. When a direction perpendicular to the hot air blast direction is designated as 0 , and a downstream direction and an upstream direction therefrom in the hot air blast direction are designated as positive and negative, respectively, a blowing direction of the oxygen from the downstream lance with respect to the blast direction ranges from 30 to +45 , and a blowing position of the oxygen from the downstream lance with reference to a position at which the upstream lance is inserted into a blast pipe ranges from 160 to 200 in terms of a blast pipe circumferential direction angle.

To provide a method for operating a blast furnace with which the combustion efficiency of a solid fuel, such as pulverized coal, is improved, thereby making it possible to improve productivity and reduce CO.sub.2 emissions. Pulverized coal and LNG are blown from an upstream lance configured by a double tube, and oxygen is blown from a downstream lance on the downstream side in a hot air blast direction, so that oxygen used for preceding combustion of the LNG is supplied from the downstream lance, and the pulverized coal whose temperature has been increased by the combustion of the LNG is combusted along with the supplied oxygen. When a direction perpendicular to the hot air blast direction is designated as 0 , and a downstream direction and an upstream direction therefrom in the hot air blast direction are designated as positive and negative, respectively, a blowing direction of the oxygen from the downstream lance with respect to the blast direction ranges from 30 to +45 , and a blowing position of the oxygen from the downstream lance with reference to a position at which the upstream lance is inserted into a blast pipe ranges from 160 to 200 in terms of a blast pipe circumferential direction angle.

The invention relates to an optical monitoring system (26) for monitoring operating conditions in a tuyere zone of a blast furnace. This system comprises a light deflecting device (40) with a peep sight (28) arranged in a first face (46) of the light deflecting device (40) and an optical sensor (30) arranged in a second face (48) of the light deflecting device (40). A light deflector (41) is arranged within the light deflecting device (40) for directing incident light from the tuyere zone towards the peep sight (28) and towards the optical sensor (30). The light deflecting device (40) comprises a housing (56) with a spherical body (60) rotatably arranged therein. The spherical body (60) comprises three passages: a first passage (62) which is, when the light deflecting device (40) is connected to the rear portion of the blowpipe (18), facing the tuyere for allowing incident light from the tuyere zone to enter the spherical body (60); a second passage (70) facing the peep sight (28); a third passage (72) facing the optical sensor (30). The first, second and third passages (62, 68, 72) are configured so as to meet each other within the spherical body (60). The light deflector (41) is arranged within the spherical body (60) at the intersection of the first, second and third passages (62, 68, 72). Furthermore, the light deflecting device (40) comprises an opening (76) in a third face (50) of the housing (56) for accessing the spherical body (60) for allowing rotation of the spherical body (60) within the housing (56). The spherical body (60) comprises a socket (78) facing the opening (76) in the third face (50). The opening (76) is a guiding slot (86) whose width is substantially the same as a diameter of the socket (78).