Provided is a surface profile detection apparatus of a burden in a blast furnace having a simple apparatus configuration and capable of detecting a deposited state of the burden while a shooter is turning and enabling an operation close to a theoretical deposition profile. The surface profile detection apparatus of a burden in a blast furnace includes a rotating plate mounted immediately above an opening part of the blast furnace and configured to rotate about an opening center of the opening part as a central axis, a rotating means for rotating the rotating plate, and a transmission and reception means for transmitting a detection wave such as a microwave or a millimeter wave in a linear shape along a diametrical direction of the rotating plate and receiving the detection wave. The surface profile detection apparatus performs transmission and reception in a direction orthogonal to a rotating direction of the rotating plate while rotating the rotating plate in synchronization with turning of the shooter so that transmission of the detection wave is not interrupted.

Disclosed is a blast furnace apparatus includes: a rotating chute; a plurality of tuyeres; a profile measurement device configured to measure surface profiles of a burden charged into the blast furnace through the rotating chute; and a blowing amount controller configured to control a blowing amount of at least one of hot blast or pulverized coal in each of the plurality of tuyeres, in which the profile measurement device includes: a radio wave distance meter installed on the blast furnace top and configured to measure the distance to the surface of the burden charged; and an arithmetic unit configured to derive the surface profiles of the burden on a basis of distance data for the entire blast furnace related to distances to the surface of the burden obtained by scanning a detection wave of the radio wave distance meter in the blast furnace in a circumferential direction.

Disclosed is a blast furnace apparatus includes: a rotating chute; a plurality of tuyeres; a profile measurement device configured to measure surface profiles of a burden charged into the blast furnace through the rotating chute; and a blowing amount controller configured to control a blowing amount of at least one of hot blast or pulverized coal in each of the plurality of tuyeres, in which the profile measurement device includes: a radio wave distance meter installed on the blast furnace top and configured to measure the distance to the surface of the burden charged; and an arithmetic unit configured to derive the surface profiles of the burden on a basis of distance data for the entire blast furnace related to distances to the surface of the burden obtained by scanning a detection wave of the radio wave distance meter in the blast furnace in a circumferential direction.

A surface detection apparatus for a blast furnace is provided. An antenna is fixed to a side of a container attached to an opening portion of the blast furnace and having a bottom surface opened in correspondence to the opening portion. A reflection plate is disposed in the container immediately above the opening portion so as to face the opening portion and the antenna. A tilt angle varying mechanism and a rotation mechanism for the reflection plate are configured as a double pipe structure and are provided at an anti-antenna side of the reflection plate.

A surface detection apparatus for a blast furnace is provided. An antenna is fixed to a side of a container attached to an opening portion of the blast furnace and having a bottom surface opened in correspondence to the opening portion. A reflection plate is disposed in the container immediately above the opening portion so as to face the opening portion and the antenna. A tilt angle varying mechanism and a rotation mechanism for the reflection plate are configured as a double pipe structure and are provided at an anti-antenna side of the reflection plate.

Disclosed is a blast furnace apparatus includes: a rotating chute; a profile measurement device configured to measure surface profiles of a burden charged into the furnace; and a tilt angle controller configured to control a tilt angle of the chute, in which the device includes a radio wave distance meter installed on the furnace top and configured to measure the distance to the surface of the burden, derives the profiles on a basis of distance data for the entire furnace obtained by scanning a detection wave of the distance meter in the furnace in a circumferential direction, and includes at least one of arithmetic units configured to command during rotation, on a basis of the surface profiles obtained, the controller to change the tilt angle of the chute, or a controller to change a rotational speed of the chute or a feed speed of the burden fed to the chute.

A shaft furnace, in particular a blast furnace, includes a metal jacket defining the furnace outer wall and a protective layer protecting the inner surface of the outer wall. At least one condition monitoring probe is arranged inside within the protective layer to monitor the latter. The condition monitoring probe is connected to a wireless module arranged outside the outer wall to transmit condition monitoring data. The wireless module is located inside a casing mounted to the outer surface of the metal jacket. The condition monitoring probe includes one or more conductive loops positioned at predetermined depths below the front face of the cooling plate body, or of the refractory lining, so that wear of the body, resp. refractory, can be detected by a change of an electrical characteristic of the loop(s) due to abrasion.

Controlling circumferential variability in a blast furnace may include generating a predictive model that sets up a relationship between a standard deviation of a selected state variable, state variables and one or more control variables in blast furnace operation for predicting the standard deviation. A number of circumferential sections of the blast furnace is defined, and the predictive model associated with the selected state variable for each of the circumferential sections is trained based on process data of the blast furnace. A plurality trained predictive models is generated associated with different circumferential sections and different selected state variables. One or more future control variable set points that minimize a sum of the plurality of predictive models, is determined. One or more future control variable set points is transmitted to a control system to control the blast furnace operation.

Controlling circumferential variability in a blast furnace may include generating a predictive model that sets up a relationship between a standard deviation of a selected state variable, state variables and one or more control variables in blast furnace operation for predicting the standard deviation. A number of circumferential sections of the blast furnace is defined, and the predictive model associated with the selected state variable for each of the circumferential sections is trained based on process data of the blast furnace. A plurality trained predictive models is generated associated with different circumferential sections and different selected state variables. One or more future control variable set points that minimize a sum of the plurality of predictive models, is determined. One or more future control variable set points is transmitted to a control system to control the blast furnace operation.

Controlling circumferential variability in a blast furnace may include generating a predictive model that sets up a relationship between a standard deviation of a selected state variable, state variables and one or more control variables in blast furnace operation for predicting the standard deviation. A number of circumferential sections of the blast furnace is defined, and the predictive model associated with the selected state variable for each of the circumferential sections is trained based on process data of the blast furnace. A plurality trained predictive models is generated associated with different circumferential sections and different selected state variables. One or more future control variable set points that minimize a sum of the plurality of predictive models, is determined. One or more future control variable set points is transmitted to a control system to control the blast furnace operation.