A method for ironmaking by smelting reduction in a stir-generated vortex includes: (1) placing a pig iron in an induction furnace, and then heating the pig iron to a molten state to form a molten iron, and maintaining the molten iron to be greater than or equal to 1450 C.; (2) stirring a center of the molten iron to form a vortex with a height-to-diameter ratio of 0.5-2.5, and continuously performing stirring; (3) mixing and grinding on an iron-containing mineral, a reducing agent and a slag-forming agent in a mass ratio of 1:(0.1-0.15):(0.25-0.4) to obtain a powder mixture, spraying and blowing the powder mixture to a center of the vortex, performing a reduction reaction, and stopping the stirring after the molten iron and molten slags are obtained, wherein a waste gas is produced; and (4) discharging the molten iron and the molten slags respectively, and exhausting a treated waste gas.

The present disclosure provides a metallurgical electric furnace, and a smelting method for the metallurgical electric furnace. The metallurgical electric furnace includes a furnace body, an oxygen lance and a coal lance, wherein the furnace body is provided with a furnace chamber; the oxygen lance is located on a side wall of the furnace chamber and is used for blowing oxygen into the slag promoting the smelting process, and the outlet of the oxygen lance is higher than the slag; and the coal lance is located on the side wall of the furnace chamber beside the oxygen lance and is used for spraying coal into the slag, and the outlet of the coal lance is higher than the slag.

The present disclosure provides a metallurgical electric furnace, and a smelting method for the metallurgical electric furnace. The metallurgical electric furnace includes a furnace body, an oxygen lance and a coal lance, wherein the furnace body is provided with a furnace chamber; the oxygen lance is located on a side wall of the furnace chamber and is used for blowing oxygen into the slag promoting the smelting process, and the outlet of the oxygen lance is higher than the slag; and the coal lance is located on the side wall of the furnace chamber beside the oxygen lance and is used for spraying coal into the slag, and the outlet of the coal lance is higher than the slag.

An electric furnace has a burner directed toward furnace contents. The burner includes a powder-feeding pipe, a jet hole for jetting a fuel, and a jet hole for jetting combustion-supporting gas. Hydrogen gas or a hydrogen-enriched gaseous fuel is jetted as the fuel to form a burner flame. An auxiliary material is jetted through the powder-feeding pipe so that the auxiliary material passes through an inside of the burner flame. According to a steelmaking method, an electric furnace has a burner that includes a jet hole for jetting a fuel and a jet hole for jetting combustion-supporting gas and that jets a flame through the jet holes toward an inside of the electric furnace. Hydrogen gas or a hydrogen-enriched gaseous fuel is used as the fuel of the burner, and an auxiliary material is blown in to pass through an inside of the flame formed by the burner.

A system and method of direct reduction of iron (DRI) is disclosed, having a reduction unit configured to reduce iron oxides to metallic iron; a process gas heater coupled to the reduction unit, the process gas heater configured to supply the reduction unit directly with a source of heated reducing gas, where the process gas heater is further configured to receive a synthetic combustion air stream for heating the reducing gas, the synthetic combustion air stream comprising a source of oxygen with essentially no nitrogen. A method of carbon dioxide emission reduction from a direct reduction of iron (DRI) process is also disclosed.

A system and method of direct reduction of iron (DRI) is disclosed, having a reduction unit configured to reduce iron oxides to metallic iron; a process gas heater coupled to the reduction unit, the process gas heater configured to supply the reduction unit directly with a source of heated reducing gas, where the process gas heater is further configured to receive a synthetic combustion air stream for heating the reducing gas, the synthetic combustion air stream comprising a source of oxygen with essentially no nitrogen. A method of carbon dioxide emission reduction from a direct reduction of iron (DRI) process is also disclosed.

Solid agglomerated product, usable as a charge material for an electric arc furnace, comprises at least one fraction of by-product deriving from a steel plant and which comprises a first part containing ferrous oxide FeO and a second part containing ferric oxide Fe.sub.2O.sub.3, a fraction of solid fuel (CR) containing a quantity of carbon and at least one inorganic binder to agglomerate a fraction of by-product and the fraction of solid fuel with each other and give the agglomerated product the required mechanical properties. The inorganic binder at least partly comprises slag.

Solid agglomerated product, usable as a charge material for an electric arc furnace, comprises at least one fraction of by-product deriving from a steel plant and which comprises a first part containing ferrous oxide FeO and a second part containing ferric oxide Fe.sub.2O.sub.3, a fraction of solid fuel (CR) containing a quantity of carbon and at least one inorganic binder to agglomerate a fraction of by-product and the fraction of solid fuel with each other and give the agglomerated product the required mechanical properties. The inorganic binder at least partly comprises slag.

Disclosed are coating compositions and methods for their use, comprising 90 wt. % electric arc furnace dust based on the total dry weight of the coating composition. The electric arc furnace dust includes at least 40 wt. % of Fe.sub.2O.sub.3 and at least 30 wt. % of CaO and CaCO.sub.3 combined, based on the total dry weight of the electric arc furnace dust.

A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe.sub.3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.