Processing granulated metallic units within electric arc furnaces (EAFs) and associated systems, devices, and methods are disclosed herein. A representative method can include receiving granulated metallic units in an EAF, wherein the granulated metallic units comprise no more than 0.05 wt. % of sulfur and at least 50% of particles in the granulated iron material have a particle size of at least 6 millimeters. The method can include applying electrical energy to the granulated iron via electrodes and melting the granulated iron material to form a molten steel product. The method can also include tapping the EAF to remove the molten steel product from the EAF.

Loading granulated metallic units (GMUs) into railcars, and associated systems, devices, and methods, are disclosed here. In some embodiments, an apparatus for loading GMUs into a railcar comprises a housing unit, a weigh bin, a weigh bin gate, a hopper, and an articulating chute. GMUs in the weigh bin are discharged via gravity through the weigh bin gate when the weigh bin gate opens. The hopper is configured to guide GMUs received from the weigh bin to the articulating chute. The articulating chute is angled and rotatable about an axis of the hopper such that, when rotated, the end of the chute is closer to the floor of a railcar. In some embodiments, the chute includes telescoping segments.

A method for manufacturing a carbonaceous material-containing agglomerate ore and a method for manufacturing molten pig iron, with which a highly-reducible raw material can be obtained, and the amount of a reducing material used when manufacturing molten pig iron in a countercurrent moving bed can be reduced. The method for manufacturing a carbonaceous material-containing agglomerate ore includes: a step of collecting carbon by bringing a carbon-containing gas that contains carbon monoxide into contact with a porous material; and an agglomeration step of performing agglomeration by mixing a carbon-containing raw material that contains the carbon collected into an iron-containing raw material.

This invention relates to a method and apparatus for gasifying or liquifying coal. In particular, the method comprises reacting a coal with a molten aluminum or aluminum alloy bath. The apparatus includes a reaction vessel for carrying out the reaction, as well as other equipment necessary for capturing and removing the reaction products. Further, the process can be used to cogenerate electricity using the excess heat generated by the process.

Proposed is a system for carbon dioxide capture and carbon recycling for a steel mill. The system includes a fluidized bed reduction furnace configured to reduce fine iron ore to reduced iron by using a reducing gas, a first discharge means configured to discharge an exhaust gas generated from the fluidized bed reduction furnace, a melting furnace configured to manufacture molten iron, a second discharge means configured to discharge an exhaust gas generated from the melting furnace, and a reactor configured such that when the reactor receives the exhaust gas discharged from the fluidized bed reduction furnace and the melting furnace as the reducing gas, the reactor captures carbon dioxide in the reducing gas by reacting the reducing gas with a basic alkaline mixture solution, and then collects a reactant and injects, into the fluidized bed reduction furnace, the reducing gas from which carbon dioxide is removed.

Treating cooling water in industrial production facilities and associated systems, devices, and methods are disclosed herein. The system can comprise a cooling tower with a first and second cell, each having a housing to receive return water and a sump below to maintain supply water configured to directly contact molten metal. The system includes an inlet and an inlet line to provide return water to the cooling tower and an outlet and an outlet line to direct supply water back to the industrial production facility. The inlet, outlet, and cooling tower form a closed-loop network. Additionally, a blowdown line is fluidically coupled to the outlet to divert a portion of the supply water away from the closed-loop network.

A method capable of efficiently producing grained iron with a low P concentration includes a first step of melting reduced iron to obtain primary molten iron, a second step of separating the primary molten iron from slag, a third step of subjecting the primary molten iron separated from the slag to dephosphorization to obtain secondary molten iron, and a fourth step of solidifying the secondary molten iron into a grained form to obtain grained iron, in which in the third step, the dephosphorization is performed by supplying an oxygen source and a CaO source to the primary molten iron, and a temperature of the secondary molten iron at the end of the dephosphorization is set to a temperature of the primary molten iron at the start of the dephosphorization or lower.

A method of processing red mud comprising: heating red mud to a predetermined temperature; grinding the red mud to a predetermined particle size; and physically extracting iron components from the red mud; physically extracting aluminum components from the red mud, said physically extracting of aluminum components being separate from the physically extracting of iron components, wherein the steps of physically extracting iron components and physically extracting aluminum components are performed without requiring addition of chemical additives to the red mud.

Systems and methods for using a liquid hot metal processing unit to produce granulated metallic units (GMUs) are disclosed herein. In some embodiments of the present technology, a liquid hot metal processing system for producing GMUs comprises a liquid hot metal processing unit including a granulator unit. The granulator unit can include a tilter positioned to receive and tilt a ladle, a controller operably coupled to the tilter to control tilting of the ladle, a tundish positioned to receive the molten metallics from the ladle, and a reactor positioned to receive the molten metallics from the tundish. The reactor can be configured to cool the molten metallics to form granulated metallic units (GMUs).

Described herein are photonic furnaces and methods of using the same to produce metal products from a precursor material.