Smelting metalliferous feed material process forming molten metal in smelting apparatus including smelt cyclone above and communicating with smelting vessel to contain molten metal and slag bath, including: partially reducing and melting feed material in smelt cyclone, allowing the molten partially reduced feed material flow downwardly into vessel, supplying oxygen-containing gas and carbonaceous material to vessel, smelting molten partially reduced feed material in molten metal and slag bath in vessel forming molten metal discharged from vessel and reaction products projected upwardly from molten bath, at least partially combusting combustible materials in reaction products in vessel space above molten bath, supplying oxygen-containing gas to smelt cyclone. Further combusting reaction products in smelt cyclone, discharging from smelt cyclone offgas including reaction products, supplying oxygen-containing gas into offgas duct upstream high temperature section combusting remaining offgas combustible materials while sufficiently hot for safe ignition and avoiding downstream burner-managed incineration.

A method and an apparatus for recycling a significant amount of heat within a linear hearth furnace by means of an endless conveyor that transports briquettes through the furnace from an inlet (briquette feed) end to an outlet (DRI discharge) end and then returns to the inlet end and transfers a significant amount of heat from the outlet end to the inlet end of the furnace.

A method and an apparatus for recycling a significant amount of heat within a linear hearth furnace by means of an endless conveyor that transports briquettes through the furnace from an inlet (briquette feed) end to an outlet (DRI discharge) end and then returns to the inlet end and transfers a significant amount of heat from the outlet end to the inlet end of the furnace.

A classified reduction gasification iron smelting process of iron ore powder and coal powder in a Y-type entrained flow bed. The process comprises the following steps: uniformly mixing the pre-reduced hot iron ore powder with the coal powder, and introducing the mixture, a gasification agent and water vapor into a Y-type entrained flow bed for performing combustion, gasification and reduction reaction to obtain crude syngas and molten iron; the crude syngas is used for sucking iron ore powder to enter a riser to perform preheating and partial reduction.

Disclosed herein is a reduced iron production method enabling heat to be input well into reduced-iron raw materials on a hearth covering material in a reduction-melting furnace to improve the efficiency of treatment thereof. The reduced-iron raw materials are set on the hearth covering material through their falls and reduced on the hearth covering material. The hearth covering material is constituted by carbon materials each having a particle diameter of 5 mm or less. At least 7 mass % of the carbon materials have respective particle diameters each being 0.1 mm or less. This restrains the reduced-iron raw materials from embedment into the hearth covering material.

A classified reduction gasification iron smelting process of iron ore powder and coal powder in a Y-type entrained flow bed. The process comprises the following steps: uniformly mixing the pre-reduced hot iron ore powder with the coal powder, and introducing the mixture, a gasification agent and water vapor into a Y-type entrained flow bed for performing combustion, gasification and reduction reaction to obtain crude syngas and molten iron; the crude syngas is used for sucking iron ore powder to enter a riser to perform preheating and partial reduction.

A classified reduction gasification iron smelting process of iron ore powder and coal powder in a Y-type entrained flow bed. The process comprises the following steps: uniformly mixing the pre-reduced hot iron ore powder with the coal powder, and introducing the mixture, a gasification agent and water vapor into a Y-type entrained flow bed for performing combustion, gasification and reduction reaction to obtain crude syngas and molten iron; the crude syngas is used for sucking iron ore powder to enter a riser to perform preheating and partial reduction.

A method and a device for charging a plurality of reduced iron raw materials into a traveling hearth reduction-melting furnace and treating the raw materials, allowing sufficient input of heat to the reduced iron raw materials on a hearth covering material to improve treatment efficiency are provided. The reduced iron raw materials are released downward from the lower surface of a ceiling of the reduction-melting furnace to be set on a hearth covering material on a hearth and reduced on the hearth covering material. The falling reduced iron raw materials are given a horizontal velocity having a direction equal to the travel direction of the hearth and being greater than the travel speed of the hearth to enable the reduced iron raw materials to roll in the same direction as the travel direction of the hearth after landing on the hearth covering material.

A method and a device for charging a plurality of reduced iron raw materials into a traveling hearth reduction-melting furnace and treating the raw materials, allowing sufficient input of heat to the reduced iron raw materials on a hearth covering material to improve treatment efficiency are provided. The reduced iron raw materials are released downward from the lower surface of a ceiling of the reduction-melting furnace to be set on a hearth covering material on a hearth and reduced on the hearth covering material. The falling reduced iron raw materials are given a horizontal velocity having a direction equal to the travel direction of the hearth and being greater than the travel speed of the hearth to enable the reduced iron raw materials to roll in the same direction as the travel direction of the hearth after landing on the hearth covering material.

A rotary hearth furnace includes: a furnace body which surrounds a ring-like space; a hearth portion which forms a bottom portion of the ring-like space and is rotatable in the rotational direction; a gas exhaust portion which discharges an exhaust gas generated in the ring-like space to the outside of the furnace body; an introducing portion; and a flow rate regulating portion. The introducing portion is disposed upstream of the gas exhaust portion in the rotational direction and introduces a pressure regulating gas into a non-heating section of the ring-like space. The flow rate regulating portion is disposed between the introducing portion and the gas exhaust portion and regulates a flow rate of a gas by adjusting an opening area of the non-heating section.