A process for smelting steel for ultrafine carborundum sawing wires, comprising: 1) in a vacuum induction furnace, using pure iron and low-phosphorus pig iron as raw materials to be melted into molten steel under the protection of argon; vacuumizing and smelting, and degassing; using silicon iron as a deoxidizer to adjust components of the molten steel; and casting a circular ingot in vacuum; 2) cleaning the surface of the circular ingot to produce an electrode bar; 3) remelting and smelting the electrode bar as raw material to a cylindrical electroslag ingot in an electroslag furnace, wherein the electroslag protecting slag comprises: CaF.sub.2: 45-55%, Al.sub.2O.sub.3: 15-25%, SiO.sub.2: 20-25%, Na.sub.2O: 2-4%, and K.sub.2O: 1-2%; 4) forging the electroslag ingot to a square billet; and 5) rolling the forged billet to a steel wire rod, and the steel wire rod comprising [C]: 0.92-1.1%, [Si]: 0.3-0.4%, [Mn]: 0.5-0.8%, [Al]<0.0008%, [N]<0.005%, [S]<0.01%, and [P]<0.015%.

An enclosure of a steel-making furnace system includes a support structure including a frame that defines an interior, a supply line for supplying a cooling liquid from a reservoir, and a return line fluidly coupled to the supply line and the reservoir. A plurality of panels includes sinuously winding piping having an inlet and an outlet. The inlet is fluidly coupled to the supply line and the outlet is fluidly coupled to the return line. The frame includes a plurality of support members spaced from one another, where each of the plurality of support members defines a slot. Each of the plurality of panels is removably and slidably received with the slot for coupling to the frame.

An enclosure of a steel-making furnace system includes a support structure including a frame that defines an interior, a supply line for supplying a cooling liquid from a reservoir, and a return line fluidly coupled to the supply line and the reservoir. A plurality of panels includes sinuously winding piping having an inlet and an outlet. The inlet is fluidly coupled to the supply line and the outlet is fluidly coupled to the return line. The frame includes a plurality of support members spaced from one another, where each of the plurality of support members defines a slot. Each of the plurality of panels is removably and slidably received with the slot for coupling to the frame.

Casting of iron or steel is performed by assembling a charge (1) of plate-like charge elements (1a, 1b, 1c . . . ) with known compositions and dimensions by placing them on top of each other, and of an alloying component entity (2) with known composition, such as alloying component pieces or an alloying component cartridge, by means of which the composition of the charge is balanced to the desired precise composition. The charge is melted in a furnace (5) and cast to form a casting with an exactly known composition.

Raw material feed into an electric arc furnace (“EAF”) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber. Spherical powder comprising the droplets are removed from the chamber through screen and blenders and then classified by size.

A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.

A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.

A method for operating an electric arc furnace having at least one electrode, the method including the following steps: introducing material that is to be melted in the form of an actual mass flow into the electric arc furnace and feeding electrical energy via at least one electrode into the electric arc furnace in order to melt the introduced material depending on a previously determined, necessary electrical energy input. The necessary electrical energy input into the arc furnace is determined depending on the mass flow input into the furnace.

A burner-lance unit (1) includes at least two gas connections (2a, 2b, 2c), a burner tube (3), and a lance tube (4) that is placed concentrically in the burner tube (3). The burner tube (3) and the lance tube (4) both have a gas inlet end and a gas outlet end (15). The lance tube (4) has a de Laval nozzle (4a) at the gas outlet end thereof. The de Laval nozzle (4a) is releasably connected to the lance tube (4). The burner tube (3) has a burner nozzle (3a) which is releasably connected to the burner tube (3).

Methods and systems for managing a heating process are disclosed. An example method can comprise removing a first portion of a material from a vessel and measuring a first parameter of a second portion of the material in the vessel. The second portion of the material can remain in the vessel after the removal of the first portion. The method can comprise, determining a volume of the second portion of the material based on the first parameter, updating a second parameter based on the volume, and performing a process based on the updated second parameter.