The invention has for its object to provide a control material that is used with a wire injection process for graphite spheroidization in ductile cast iron production for the purpose of gaining control of the reaction of magnesium and achieving weight reductions. In the wire injection process for graphite spheroidization, the control material characterized by comprising a porous, volcanic silicate mineral containing 70 to 75% by weight of SiO.sub.2 is filled together with a magnesium alloy in the wire.

An improved method of manufacturing a powder metal material by water, gas, plasma, or rotating disk atomization is provided. The method includes adding at least one additive to a melted metal material before or during the atomization process. The at least one additive forms a protective gas atmosphere surrounding the melted metal material which is at least three times greater than the volume of melt to be treated. The protective atmosphere prevents introduction or re-introduction of contaminants, such as sulfur (S) and oxygen (O.sub.2), into the material. The atomized particles produced include at least one of the following advantages: median circularity of at least 0.60, median roundness of at least 0.60, less internal pores, less internal oxides, and an increased sphericity of the microstructural phases and/or constituents.

A wire for out-of-furnace treatment of metallurgical melts comprises a metallic sheath which encloses a core comprising at least one element selected from the group consisting of Ca, Ba, Sr, Mg, Si and Al, wherein at least one layer of a composite coating is applied to an inner and/or outer surface of said sheath, which coating consists of a lacquer paint material and contains high-melting ultrafine particles selected from compounds of metal carbides and/or nitrides and/or carbonitrides and/or silicides and/or borides. The composite coating comprises a protector material, for which ferroalloys and/or flux agents are used. The metals contained in the high-melting compounds are titanium and/or tungsten and/or silicon and/or magnesium and/or niobium and/or vanadium. Said coating is applied evenly onto the surface of the sheath.

The present disclosure relates to flake graphite cast iron having high workability and a preparation method thereof, and more particularly, to flake graphite cast iron with a uniform graphite shape, low chill formability, a high strength such as a tensile strength of 350 MPa or more, and excellent workability and fluidity by controlling each of the contents of manganese (Mn) and sulfur (S) and carbon (C) and silicon (Si) included in the cast iron and a carbon equivalent (CE) to predetermined ratios, and a preparation method thereof.

A chemical composition of a steel plate for high heat input welding includes, in percentages by weight: C<0.1%, Si0.15%, S0.004%, Mn+Cr+Ni+Cu: 1.5-4.5%, in which the weight ratio of Cr/Ni/Cu is 1:2:1, and Ti+Mg+Zr+Ca: 0.03-0.3%, in which Ti+Mg is 0.03-0.2%, with the balance being Fe and inevitable impurities, where the carbon equivalent Ceq is 0.36-0.42, and Ceq=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15.

The present invention discloses a method for producing a hypereutectoid steel rail resistant to contact fatigue. The method includes performing molten iron desulphurization, converter smelting, LF refining, RH refining, continuous casting and billet heating, rolling and heat treatment after rolling to obtain a steel rail; the heat treatment after rolling includes performing accelerated cooling and air cooling on the center of a tread of a rail head, both sides of the rail head and the center of a rail bottom of the steel rail obtained after rolling, wherein the starting cooling temperature of the accelerated cooling is 650-900 C., the cooling rate is 1.0-5.0 C./s, and the final cooling temperature is 400-550 C.; and after reaching the final cooling temperature, the accelerated cooling is stopped and it is air-cooled to room temperature. The hypereutectoid steel rail has higher purity, better contact fatigue resistance and good wear resistance.

A method is provided of treating liquid iron in a pour furnace includes providing the pour furnace with a body, an inlet for receiving liquid iron, an outlet for dispensing liquid iron, and an access opening located in the body and remote from the outlet. The method also includes suspending a platform over the pour furnace and in alignment with the access opening, injecting a cored wire containing nickel magnesium through the access opening into an interior of the body of the furnace, and reacting the nickel magnesium with the liquid iron in the body of the furnace. The method further includes treating the liquid iron with the magnesium to increase its ductility and strength.