Patent classifications
C21C7/10
DECARBURIZATION REFINING METHOD FOR MOLTEN STEEL UNDER REDUCED PRESSURE
A decarburization refining method for molten steel under reduced pressure. The method includes an oxygen-blowing decarburization and a rimmed decarburization. Using operation data taken at a time when oxygen-blowing decarburization is started and a time when oxygen-blowing decarburization is ended, an amount of carbon removed while the oxygen-blowing decarburization is performed is estimated. Based on the estimated amount of carbon removed, a carbon concentration in molten steel at a time when the rimmed decarburization is started is estimated. Using the estimated value as the carbon concentration in molten steel at the time when the rimmed decarburization is started, a change over time in the carbon concentration in molten steel while the rimmed decarburization is performed is calculated. Based on the calculated change over time in the carbon concentration in molten steel while the rimmed decarburization is performed, a determination is made about a time when the rimmed decarburization is ended.
LOW-YIELD-RATIO ULTRA-HIGH-STRENGTH HOT-ROLLED Q&P STEEL AND PRODUCTION METHOD THEREFOR
Disclosed is a low yield ratio and superhigh-strength hot-rolled Q&P steel and a method for manufacturing the same, having the following chemical composition in weight percentage: C: 0.2-0.3%, Si: 1.0-2.0%, Mn: 1.5-2.5%, P: ≦0.015%, S: ≦0.005%, Al: 0.5-1.0%, N: ≦0.006%, Nb: 0.02-0.06%, Ti: ≦0.03%, O: ≦0.003%, and the balance being Fe and inevitable impurities. The manufacture method comprises stepped cooling process to finally obtain a three-phase structure containing a certain volume fraction of proeutectoid ferrite+a certain volume fraction of martensite+a certain volume fraction of residual austenite. By controlling the relative contents of the three different phases, a low yield ratio and superhigh-strength hot-rolled Q&P steel having an excellent comprehensive performance which has a yield strength of ≧600 MPa and a tensile strength of ≧1300 MPa as well as a good elongation and a low yield ratio, shows an excellent match of high plasticity and can be applied in the field of steels requiring easy deformabilities and wear-resistances, is obtained.
LOW-YIELD-RATIO ULTRA-HIGH-STRENGTH HOT-ROLLED Q&P STEEL AND PRODUCTION METHOD THEREFOR
Disclosed is a low yield ratio and superhigh-strength hot-rolled Q&P steel and a method for manufacturing the same, having the following chemical composition in weight percentage: C: 0.2-0.3%, Si: 1.0-2.0%, Mn: 1.5-2.5%, P: ≦0.015%, S: ≦0.005%, Al: 0.5-1.0%, N: ≦0.006%, Nb: 0.02-0.06%, Ti: ≦0.03%, O: ≦0.003%, and the balance being Fe and inevitable impurities. The manufacture method comprises stepped cooling process to finally obtain a three-phase structure containing a certain volume fraction of proeutectoid ferrite+a certain volume fraction of martensite+a certain volume fraction of residual austenite. By controlling the relative contents of the three different phases, a low yield ratio and superhigh-strength hot-rolled Q&P steel having an excellent comprehensive performance which has a yield strength of ≧600 MPa and a tensile strength of ≧1300 MPa as well as a good elongation and a low yield ratio, shows an excellent match of high plasticity and can be applied in the field of steels requiring easy deformabilities and wear-resistances, is obtained.
PROCESS FOR SMELTING STEEL FOR ULTRAFINE CARBORUNDUM WIRE
A process for smelting steel for ultrafine carborundum sawing wires, comprising: 1) in a vacuum induction furnace, using pure iron and low-phosphorus pig iron as raw materials to be melted into molten steel under the protection of argon; vacuumizing and smelting, and degassing; using silicon iron as a deoxidizer to adjust components of the molten steel; and casting a circular ingot in vacuum; 2) cleaning the surface of the circular ingot to produce an electrode bar; 3) remelting and smelting the electrode bar as raw material to a cylindrical electroslag ingot in an electroslag furnace, wherein the electroslag protecting slag comprises: CaF.sub.2: 45-55%, Al.sub.2O.sub.3: 15-25%, SiO.sub.2: 20-25%, Na.sub.2O: 2-4%, and K.sub.2O: 1-2%; 4) forging the electroslag ingot to a square billet; and 5) rolling the forged billet to a steel wire rod, and the steel wire rod comprising [C]: 0.92-1.1%, [Si]: 0.3-0.4%, [Mn]: 0.5-0.8%, [Al]<0.0008%, [N]<0.005%, [S]<0.01%, and [P]<0.015%.
PROCESS FOR SMELTING STEEL FOR ULTRAFINE CARBORUNDUM WIRE
A process for smelting steel for ultrafine carborundum sawing wires, comprising: 1) in a vacuum induction furnace, using pure iron and low-phosphorus pig iron as raw materials to be melted into molten steel under the protection of argon; vacuumizing and smelting, and degassing; using silicon iron as a deoxidizer to adjust components of the molten steel; and casting a circular ingot in vacuum; 2) cleaning the surface of the circular ingot to produce an electrode bar; 3) remelting and smelting the electrode bar as raw material to a cylindrical electroslag ingot in an electroslag furnace, wherein the electroslag protecting slag comprises: CaF.sub.2: 45-55%, Al.sub.2O.sub.3: 15-25%, SiO.sub.2: 20-25%, Na.sub.2O: 2-4%, and K.sub.2O: 1-2%; 4) forging the electroslag ingot to a square billet; and 5) rolling the forged billet to a steel wire rod, and the steel wire rod comprising [C]: 0.92-1.1%, [Si]: 0.3-0.4%, [Mn]: 0.5-0.8%, [Al]<0.0008%, [N]<0.005%, [S]<0.01%, and [P]<0.015%.
Systems and methods for continuous production of gas atomized metal powders
Raw material feed into an electric arc furnace (“EAF”) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber. Spherical powder comprising the droplets are removed from the chamber through screen and blenders and then classified by size.
MOLTEN STEEL DESULFURIZATION METHOD, MOLTEN STEEL SECONDARY REFINING METHOD, AND MOLTEN STEEL MANUFACTURING METHOD
A method for desulfurizing molten steel comprising taking a sample out from molten steel after tapping from a converter or during secondary refining and analyzing the sample rapidly with high accuracy by a method comprising a high frequency induction heating step wherein the sample is combusted and oxidized under the high frequency induction heating in an oxygen atmosphere having an oxygen purity of 99.5 vol % or more to convert S in the sample into SO.sub.2 and an analyzing step wherein SO.sub.2-containing gas produced in the high frequency induction heating step is analyzed through an ultraviolet fluorescence method to quantify S concentration of the sample.
MOLTEN STEEL DESULFURIZATION METHOD, MOLTEN STEEL SECONDARY REFINING METHOD, AND MOLTEN STEEL MANUFACTURING METHOD
A method for desulfurizing molten steel comprising taking a sample out from molten steel after tapping from a converter or during secondary refining and analyzing the sample rapidly with high accuracy by a method comprising a high frequency induction heating step wherein the sample is combusted and oxidized under the high frequency induction heating in an oxygen atmosphere having an oxygen purity of 99.5 vol % or more to convert S in the sample into SO.sub.2 and an analyzing step wherein SO.sub.2-containing gas produced in the high frequency induction heating step is analyzed through an ultraviolet fluorescence method to quantify S concentration of the sample.
Rack steel plate with a thickness up to 177.8 mm by a continuous casting slab and manufacturing method thereof
The present invention relates to a rack steel plate with a thickness up to 177.8 mm by a continuous casting slab, the constituents and mass percentages including C0.11˜0.15%, Si0.15˜0.35%, Mn0.95˜1.25%, P≤0.010%, S≤0.002%, Cr0.45˜0.75%, Mo0.4˜0.6%, Ni1.3˜2.6%, Cu0.2˜0.4%, Al0.06˜0.09%, V0.03˜0.06%, Nb≤0.04%, N≤0.006%, B0.001˜0.002%, the balance is Fe and unavoidable impurity elements. The manufacture method includes, in sequence, KR molten steel pretreatment, converter smelting, LF refining, RH refining, continuous casting through a straight-arc continuous casting machine, shielding the continuous casting slab a cover and slowly cooling, cleaning the continuous casting slab, heating, high-pressure water descaling, control rolling, straightening, slowly cooling, quenching and tempering treatment. The rack steel plate of large thickness in present invention has advantages of high strength, good plasticity and excellent toughness at a low temperature, the process method has advantages of simple process, low cost and efficiently quick etc.
Production method of maraging steel
A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.