A method for operating an electric arc furnace having at least one electrode, the method including the following steps: introducing material that is to be melted in the form of an actual mass flow into the electric arc furnace and feeding electrical energy via at least one electrode into the electric arc furnace in order to melt the introduced material depending on a previously determined, necessary electrical energy input. The necessary electrical energy input into the arc furnace is determined depending on the mass flow input into the furnace.

When supplying oxygen source to molten pig iron inside a converter-type refining furnace and performing desiliconization, dephosphorization, and decarburization refining, one or more of slag removal flow shape, slag removal flow velocity, and slag surface shape while discharging slag through a throat is measured to estimate one or both of a slag removal amount and physical properties of removed slag. When sequentially performing one or both of desiliconization and dephosphorization, an intermediate step of discharging part or all of generated slag through the throat, and the remaining other refining step, in the intermediate step, the method measures one or two of slag removal flow shape, slag removal flow velocity, and slag surface shape, estimates one or both of amount and physical properties of slag removed, estimates remaining slag amount, or remaining slag amount and composition, and determines an auxiliary raw material amount to be fed in the other refining step.

The invention relates to a method and a system for determining the steel-tapping quantity of a converter, which consider that the working environment of the steel-making process of the converter is severe, the measurement is difficult and the interference of other factors is large, and provide a data-driven prediction model based on data, combine a Principal Component Analysis (PCA) with a RBF neural network, find the relation and the internal relation among variables by carrying out mathematical analysis on the related internal structure of the original variables, can quickly and accurately realize the prediction of the steel-tapping quantity of the converter, improve the component hit rate and the product stability in the steel-making process of the converter, are beneficial to realizing the control of narrow regions of steel-making components, save the alloying cost and have good application prospects in the field of ferrous metallurgy.

The disclosure discloses a method of operating an electric arc furnace, the method comprising capturing, from at least one facility of a steel mill, a heated metallurgical gas comprising water and carbon monoxide; conducting, by a reactor supply line, said metallurgical gas to a reactor; transforming, by a treatment of said metallurgical gas within said reactor, the carbon monoxide and water into hydrogen and carbon dioxide according to a water-gas shift reaction; and subsequently separating said hydrogen by a separation device. The method is characterized in that it further comprises providing an iron-bearing material, which comprises iron mainly in the form of iron oxide, to the electric arc furnace; at least partially melting the iron-bearing material to obtain a molten bath; conducting, by a furnace supply line, said hydrogen to the electric arc furnace, which is arranged downstream of the furnace supply line; and injecting, by a plurality of hydrogen injection devices, said hydrogen into said electric arc furnace, such that said hydrogen reacts as a reducing agent for reducing iron oxide in the molten bath during a smelting operation of the electric arc furnace.

A method of manufacturing a steel product into at least two different steelmaking units wherein an expected level of CO2 emissions for the manufacturing of said product in each respective steelmaking unit is calculated.

A method to manufacture a steel product in a steelmaking plant including several different tools, the method including the definition of at least two manufacturing routes using different tools and the calculation of the expected level of CO2 emissions associated to each of this defined manufacturing routes.

A method to manufacture a global tonnage of steel products in at least two steelmaking units wherein expected level emissions are calculated and compared with pre-defined targets.

A system and a method for determining/predicting a tapping time for a metal melt in an electric arc furnace (EAF), at least one electrode is provided for melting the metal melt until it reach a target tapping temperature, the EAF further includes a slag and smoke layer on the surface of the metal melt, wherein an electromagnetic stirrer is provided for stirring the metal melt.

Some implementations provide an integrated system that includes: a wastewater treatment system configured to process wastewater released by one or more furnaces at a steelmaking plant, and generates reused wastewater using the wastewater; a heat recovery apparatus configured to utilize exhaust gas from the one or more furnaces at the steelmaking plant, and heat the reused wastewater generated by the wastewater treatment system above a threshold temperature; and a generator configured to receive, through a water inlet, the reused wastewater heated above the threshold temperature; and an absorption system arranged in circulation with the generator, and wherein the reused water is supplied above a threshold amount such that the generator drives the absorption system and produces cooled air inside the steelmaking plant.

Method for determining the state of a fire-resistant lining of a vessel containing molten metal in particular in which maintenance data, production data, and wall thicknesses at least at locations with the highest degree of wear are measured or ascertained together with additional process parameters of at least one identical/similar vessel after the vessel has been used. The data is collected and stored in a data structure. A calculating model is generated from at least some of the measured or ascertained data or parameters, and the data or parameters are evaluated using the calculating model using calculations and subsequent analyses. Thus, related or integral ascertaining processes and subsequent analyses can be carried out, on the basis of which optimizations relating to both the vessel lining as well as the complete process of the molten metal in the vessel are achieved.