Systems and methods of threading a metal substrate on a rolling mill include receiving a coil of the metal substrate. The method also includes uncoiling the metal substrate from the coil while the coil and guiding the metal substrate to a work stand of the rolling mill with a threading system.

An ultrasound-assisting quenching process includes: S1) connect the workpiece with the ultrasonic unit tightly; S2) heat the workpiece to the quenching temperature and then hold for a period of time; S3) start the ultrasonic unit, then the ultrasound energy can be injected into the workpiece directly; and S4) put the workpiece into the coolant quickly to make the workpiece to be quenched. The device for this process mainly includes the ultrasonic unit and a heating unit. This invention inputs the ultrasound energy into the workpiece during the quenching process. Under the action of the ultrasound, the grain size of the workpiece after quenching process will be much smaller compared with the conventional quenching process. Therefore, the ultrasound-assisting quenching process can improve the strength and plasticity of the material, and extend the life of the workpiece.

An ultrasound-assisting quenching process includes: S1) connect the workpiece with the ultrasonic unit tightly; S2) heat the workpiece to the quenching temperature and then hold for a period of time; S3) start the ultrasonic unit, then the ultrasound energy can be injected into the workpiece directly; and S4) put the workpiece into the coolant quickly to make the workpiece to be quenched. The device for this process mainly includes the ultrasonic unit and a heating unit. This invention inputs the ultrasound energy into the workpiece during the quenching process. Under the action of the ultrasound, the grain size of the workpiece after quenching process will be much smaller compared with the conventional quenching process. Therefore, the ultrasound-assisting quenching process can improve the strength and plasticity of the material, and extend the life of the workpiece.

Disclosed herein is a technique to reduce the residual stress of a steel material while improving the mechanical property and the corrosion resistance of the material. A steel material is provided that includes a plurality of ferrite crystal grains, and a laminar iron-rich phase formed at unidirectionally occurring grain boundaries of all grain boundaries of the ferrite crystal grains. A material processing method is provided that includes: heating a steel material that contains a plurality of ferrite crystal grains; applying a magnetic field to a heated portion while heating the steel material; applying an electric field to the heated portion in a direction that crosses the direction of the applied magnetic field while heating the steel material; and measuring a displacement occurring in the steel material under the magnetic field and the electric field.

Disclosed herein is a technique to reduce the residual stress of a steel material while improving the mechanical property and the corrosion resistance of the material. A steel material is provided that includes a plurality of ferrite crystal grains, and a laminar iron-rich phase formed at unidirectionally occurring grain boundaries of all grain boundaries of the ferrite crystal grains. A material processing method is provided that includes: heating a steel material that contains a plurality of ferrite crystal grains; applying a magnetic field to a heated portion while heating the steel material; applying an electric field to the heated portion in a direction that crosses the direction of the applied magnetic field while heating the steel material; and measuring a displacement occurring in the steel material under the magnetic field and the electric field.

A manufacturing method of precision machine tool bearing with high precision stability includes the procedures: (1) microstructural stabilization of bearing body: by cold ring rolling, two liquid quenching, ultrasonic assisted multiple cryo-tempering treatment and stress ageing treatment, the bearing body with high microstructure stability can be obtained; (2) precision machining; (3) internal stress relaxation of bearing body: after precision machining, by executing magnetic treatment on the bearing body, bearing ring with high microstructure stability and low internal stresses can be obtained; and (4) bearing assembly: finally precision machine tool bearing with high precision stability can be obtained. Considering that the critical factors affecting the precision stability of bearing is the degree of microstructure stability and internal stresses, by improving the microstructure stability and reducing residual stress in multistage manufacture phase, precision stability of precision machine tool bearing should be promoted.

A manufacturing method of precision machine tool bearing with high precision stability includes the procedures: (1) microstructural stabilization of bearing body: by cold ring rolling, two liquid quenching, ultrasonic assisted multiple cryo-tempering treatment and stress ageing treatment, the bearing body with high microstructure stability can be obtained; (2) precision machining; (3) internal stress relaxation of bearing body: after precision machining, by executing magnetic treatment on the bearing body, bearing ring with high microstructure stability and low internal stresses can be obtained; and (4) bearing assembly: finally precision machine tool bearing with high precision stability can be obtained. Considering that the critical factors affecting the precision stability of bearing is the degree of microstructure stability and internal stresses, by improving the microstructure stability and reducing residual stress in multistage manufacture phase, precision stability of precision machine tool bearing should be promoted.

The present disclosure discloses a method for heat treating an iron-carbon alloy. The method comprises acts of heating the iron-carbon alloy to a first pre-determined temperature at a pre-determined heating rate, holding the iron-carbon alloy at the first pre-determined temperature for a pre-set period of time. The method further comprises acts of cooling the iron-carbon alloy to a second pre-determined temperature at a pre-determined cooling rate and inducing magnetic field on the iron-carbon alloy selectively during at least one of heating and cooling of the iron-carbon alloy. The induction of magnetic field on the iron-carbon alloy results in microstructural changes to improve formation of pearlitic structure in the iron-carbon alloy.

The present disclosure discloses a method for heat treating an iron-carbon alloy. The method comprises acts of heating the iron-carbon alloy to a first pre-determined temperature at a pre-determined heating rate, holding the iron-carbon alloy at the first pre-determined temperature for a pre-set period of time. The method further comprises acts of cooling the iron-carbon alloy to a second pre-determined temperature at a pre-determined cooling rate and inducing magnetic field on the iron-carbon alloy selectively during at least one of heating and cooling of the iron-carbon alloy. The induction of magnetic field on the iron-carbon alloy results in microstructural changes to improve formation of pearlitic structure in the iron-carbon alloy.

The present application relates to a method for producing at least one component for a hydraulic displacement unit, wherein the method is characterized by the steps: prefabrication of a blank component for the at least one component, wherein at least one defined surface region of the blank component is fabricated intentionally with oversize, surface-hardening of the blank component, and final forming of the component from the hardened blank component by removal of the excessive material at the at least one defined surface region fabricated with oversize.