C21D9/34

Railway wheel
11890894 · 2024-02-06 · ·

The railway wheel according to the present embodiment has a chemical composition consisting of: in mass %, C: 0.80 to 1.15%, Si: 0.45% or less, Mn: 0.10 to 0.85%, P: 0.050% or less, S: 0.030% or less, Al: 0.200 to 1.500%, N: 0.0200% or less, Nb: 0.005 to 0.050%, Cr: 0 to 0.25%, and V: 0 to 0.12%, with the balance being Fe and impurities, wherein at least in the microstructure of the rim part and the web part, the amount of pro-eutectoid cementite defined by Formula (1) is 2.00 pieces/100 m or less:
Amount of pro-eutectoid cementite(pieces/100 m)=a total sum of the number of pieces of pro-eutectoid cementite which intersect with two diagonal lines in a square visual field of 200 m200 m/(5.66100 m)100(1).

METHOD FOR MANUFACTURING RAILWAY VEHICLE WHEEL

A method for manufacturing a railway vehicle wheel is provided. The method comprises: in an electric heating furnace or converter, preparing steel containing, in mass %. 0.65% to 0.84% of C, 0.1% to 1.5% of Si, 0.05% to 1.5% of Mn, 0.025% or less of P, 0.015% or less of S, 0.001% to 0.08% of Al, and 0.05% to 1.5% of Cr, the balance being Fe and incidental impurities; casting the steel to obtain a material; hot rolling and/or hot forging the material to form a wheel; heating the wheel to Ac.sub.3 point +50 C. or higher; cooling the wheel from a start temperature of 700 C. or higher to a stop temperature of 500 C. to 650 C. at a rate of 1 C./s to 10 C./s; and then air cooling the wheel.

METHOD FOR MANUFACTURING RAILWAY VEHICLE WHEEL

A method for manufacturing a railway vehicle wheel is provided. The method comprises: in an electric heating furnace or converter, preparing steel containing, in mass %. 0.65% to 0.84% of C, 0.1% to 1.5% of Si, 0.05% to 1.5% of Mn, 0.025% or less of P, 0.015% or less of S, 0.001% to 0.08% of Al, and 0.05% to 1.5% of Cr, the balance being Fe and incidental impurities; casting the steel to obtain a material; hot rolling and/or hot forging the material to form a wheel; heating the wheel to Ac.sub.3 point +50 C. or higher; cooling the wheel from a start temperature of 700 C. or higher to a stop temperature of 500 C. to 650 C. at a rate of 1 C./s to 10 C./s; and then air cooling the wheel.

HIGH STRENGTH, HIGH TOUGHNESS, HEAT-CRACKING RESISTANT BAINITE STEEL WHEEL FOR RAIL TRANSPORTATION AND MANUFACTURING METHOD THEREOF

The present invention provides a high strength, high toughness, heat-cracking resistant bainite steel wheel for rail transportation and a manufacturing method thereof. Components are: carbon 0.10-0.40%, silicon 1.00-2.00%, manganese 1.00-2.50%, copper 0.20-1.00%, boron 0.0001-0.035%, nickel 0.10-1.00%, phosphorus0.020%, and sulphur0.020%, where the remaining is iron and unavoidable residual elements, 1.50%Si+Ni3.00%, and 1.50%Mn+Ni+Cu3.00%. Compared with the prior art, in the present invention, by using design of the chemical compositions of steel and wheel manufacturing processes, especially a heat treatment process and technology, a rim of the wheel obtains a carbide-free bainite structure, and a web and a wheel hub obtain a metallographic structure based on granular bainite and a supersaturated ferritic structure. The wheel has comprehensive mechanical properties such as high strength, high toughness, heat-cracking resistant performance and good service performance, thereby improving a service life and comprehensive efficiency of the wheel, bringing specific economic and social benefits.

HIGH STRENGTH, HIGH TOUGHNESS, HEAT-CRACKING RESISTANT BAINITE STEEL WHEEL FOR RAIL TRANSPORTATION AND MANUFACTURING METHOD THEREOF

The present invention provides a high strength, high toughness, heat-cracking resistant bainite steel wheel for rail transportation and a manufacturing method thereof. Components are: carbon 0.10-0.40%, silicon 1.00-2.00%, manganese 1.00-2.50%, copper 0.20-1.00%, boron 0.0001-0.035%, nickel 0.10-1.00%, phosphorus0.020%, and sulphur0.020%, where the remaining is iron and unavoidable residual elements, 1.50%Si+Ni3.00%, and 1.50%Mn+Ni+Cu3.00%. Compared with the prior art, in the present invention, by using design of the chemical compositions of steel and wheel manufacturing processes, especially a heat treatment process and technology, a rim of the wheel obtains a carbide-free bainite structure, and a web and a wheel hub obtain a metallographic structure based on granular bainite and a supersaturated ferritic structure. The wheel has comprehensive mechanical properties such as high strength, high toughness, heat-cracking resistant performance and good service performance, thereby improving a service life and comprehensive efficiency of the wheel, bringing specific economic and social benefits.

Method for manufacturing special vehicle wheels with 7000 series aluminum alloy

The disclosure discloses a method for manufacturing special purpose vehicle wheels by using 7000 series aluminum alloys, comprising the following steps: step 1, smelting 7000 series aluminum alloys in a smelting furnace; step 2, making the solution obtained in step 1 into an aluminum alloy ingot blank through a spraying and forming process; step 3, extruding the aluminum alloy ingot blank of step 2 to obtain an extrusion bar; step 4, sawing the extrusion bar into blanks and heating them; step 5, rolling the blank into a cake; step 6, putting the cake into a press for forging and forming; step 7, spinning and forming the wheel rim. The wheel manufactured by the method for manufacturing special vehicle wheels with 7000 series aluminum alloys in the present disclosure has high and stable conductivity, qualified impact test and good bending and radial fatigue performance.

Electromagnetic induction heating apparatus and light alloy wheel manufacturing method
10375770 · 2019-08-06 · ·

To show an electromagnetic induction heating apparatus in which an object to be heated such as a half-finished light alloy wheel can be heated efficiently to have a predetermined temperature in a short time. An electromagnetic induction heating apparatus 1 includes a rotating body 2 with a plurality of magnets 21 arranged such that the same pole is positioned on the side of an object to be heated 8 and a rotation driving motor 3 for rotating the rotating body 2, in which the object to be heated 8 is heated by an induced current generated when the rotating body 2 is rotated. By controlling the distance D between the magnets 21 of the rotating body 2 and the object to be heated 8 with a moving motor 6, a light alloy wheel or the like, which has a high thermal expansion coefficient, can be well-heated efficiently.

Electromagnetic induction heating apparatus and light alloy wheel manufacturing method
10375770 · 2019-08-06 · ·

To show an electromagnetic induction heating apparatus in which an object to be heated such as a half-finished light alloy wheel can be heated efficiently to have a predetermined temperature in a short time. An electromagnetic induction heating apparatus 1 includes a rotating body 2 with a plurality of magnets 21 arranged such that the same pole is positioned on the side of an object to be heated 8 and a rotation driving motor 3 for rotating the rotating body 2, in which the object to be heated 8 is heated by an induced current generated when the rotating body 2 is rotated. By controlling the distance D between the magnets 21 of the rotating body 2 and the object to be heated 8 with a moving motor 6, a light alloy wheel or the like, which has a high thermal expansion coefficient, can be well-heated efficiently.

Method and device for producing a press-quenched part
10364476 · 2019-07-30 · ·

A method and device for producing a press-quenched part having a rim hole with a collar formed at the periphery of the rim hole includes inserting a temperature-controlled die into the rim hole of the part. The temperature of the temperature-controlled die is controlled such that the temperature of the part in a region of the collar is held above the martensite start temperature of the material from which the part is made. While the temperature of the collar is being held above the martensite start temperature, the remainder of the part is press quenched.

Method and device for producing a press-quenched part
10364476 · 2019-07-30 · ·

A method and device for producing a press-quenched part having a rim hole with a collar formed at the periphery of the rim hole includes inserting a temperature-controlled die into the rim hole of the part. The temperature of the temperature-controlled die is controlled such that the temperature of the part in a region of the collar is held above the martensite start temperature of the material from which the part is made. While the temperature of the collar is being held above the martensite start temperature, the remainder of the part is press quenched.