A cooling simulation method is a cooling simulation method for predicting a temperature change inside a heated workpiece when a coolant is brought into contact with the workpiece. In the cooling simulation method, a flow velocity of the coolant on the surface of the workpiece is calculated by a flow analysis of the coolant by a thermal fluid simulation, and the temperature change inside the workpiece is calculated based on a temperature of the surface of the workpiece and the calculated flow velocity.

Systems and methods for quenching an extrudate using an atomized spray of liquid are described. A system includes a billet die at a proximal end configured to accept a billet and form an extrudate, a quench chamber located adjacent to the billet die for receiving the extrudate and comprising at least one pulsed width modulation (PWM) atomizing spray nozzle and a control module in communication with the at least one PWM atomizing spray nozzle and configured to independently control a liquid pressure, a gas pressure, a spray frequency, a duty cycle and flow rate of each at least one PWM atomizing spray nozzle.

A secondary cooling control method for reinforcing surface solidification structure of microalloyed steel continuous casting bloom includes: in situ observing precipitation behavior of secondary phase particles of the microalloyed steel, and determining a concentrated precipitation temperature range; cooling the microalloyed steel at different cooling rates, obtaining a particle size and a volume fraction of the secondary phase particles of the microalloyed steel at different cooling rates; determining an optimal average cooling rate; determining an optimal average cooling rate r; determining an optimal average cooling rate; and determining an optimal average cooling rate range through intersection of the three optimal average cooling rates whereby the continuous casting secondary cooling is optimized. The present invention can enhance the surface solidification structure of continuous casting bloom and reduce surface and subsurface cracks of the microalloyed steel continuous casting bloom.

The present invention relates to a temperature-control unit for a furnace device for heat treating a plate, in particular a metal plate. The temperature-control unit has a temperature-control body, which is arrangeable in a furnace chamber of the furnace device. The temperature-control body has a plurality of receiving bores. Furthermore, the temperature-control unit has a plurality of temperature-control pins, wherein the temperature-control pins are mounted in the receiving bores movably relative to the temperature-control body. The temperature-control pins are controllable in such a way that a temperature-control group of the temperature-control pins is extendable from the temperature-control body in the direction towards the plate, so that a thermal contact between the temperature-control group of the temperature-control pins and a predetermined temperature-control zone of the plate is generatable.

A liquid coolant (6) is fed into a header line (4) by means of a pump assembly (5). Branch lines (9a to 9d), in which control valves (11a to 11d) are arranged, branch off from the header line (4) to application units (10a to 10d). The coolant (6) is applied to a hot rolled material (2) made of metal by means of the application units (10a to 10d), and the rolled material (2) is thus cooled. For limit modulation values (kLim) of the control valves (11a to 11d), a control unit (12) of the cooling unit (3) uses setpoint flows (Ka* to Kd) of the application units (10a to 10d) to determine individual working pressures (pAa to pAd) which must prevail in the header line (4) for the setpoint flows(Ka* to Kd*) to flow in the branch lines (9a to 9d).

A system for heat-treating a coil of metal can include a furnace, an unwinding system, and a quenching system. The furnace may receive the coil of metal and elevate a temperature of the metal to be within a pre-heated temperature range, such as a homogenizing temperature range or an annealing temperature range. The unwinding system may unwind at least a portion of the coil in a heated state in which the metal is within the pre-heated temperature range or before the metal has cooled past a threshold amount below the pre-heated temperature range. The quenching system may receive the unwound portion of the coil from the unwinding device and reduce a temperature of the unwound portion to a within a quenched temperature range within a predetermined amount of time.

In some examples, an apparatus includes a pallet supporting a plurality of workpieces, the pallet including through-holes structured to pass a quenching fluid. In some examples, the apparatus further includes a reservoir of quenching fluid configured to provide the quenching fluid, and a plurality of upturned wall portions extending from the pallet and substantially surrounding the exteriors of the plurality of workpieces. The plurality of upturned wall portions may be located in relative orientation to the plurality of workpieces to regulate heat transfer coefficients of the plurality of workpieces during a quenching operation.

A method for manufacturing a high-strength cold-rolled steel sheet includes a temperature distribution forming step of forming a temperature distribution in a width direction of a steel sheet such that a temperature of the steel sheet increases from an end of the steel sheet in the width direction toward a center part of the steel sheet in the width direction, and a water quenching step of performing water quenching treatment on the steel sheet by immersing, in cooling water, the steel sheet on which the temperature distribution is formed in the width direction.

In an example implementation, a sintering system includes optical fiber installed into a sintering furnace. A support structure inside the furnace is to support a token green object in a predetermined position and to hold a distal end of the fiber adjacent to the predetermined position. A light source is operably engaged at a proximal end of the fiber to transmit light through the fiber into the furnace. A light detector is operably engaged at the proximal end of the fiber to receive reflected light through the fiber that scatters off a surface of the token green object.

The present invention belongs to the field of heat treatment for metal plate strips, and discloses a water spray system for heat treatment of metal plate strips and a control method. The system comprises a shunt water collector, sub-water supply pipelines, a control valve group and a control system. The control method comprises a water pressure regulating method and a water flow regulating method. The shunt water collector adopts multi-pipeline uniform flow design and realizes uniform shunt and constant pressure water supply. The sub-water supply pipelines are designed with three configuration modes of a control valve group in accordance with varieties and specifications of metal plate strips, rhythms of production and heat treatment technologies to realize dual closed-loop control of water pressure-water flow.