A method of extraction of pure iron (III) oxide from bulk iron ore is provided that includes crushing and grinding, using a crushing machine, raw hematite ore, where a milled ore is formed, water-washing the milled ore by rinsing under continuous stirring conditions, dilute acid-washing the milled ore with diluted hydrochloric acid under continuous stirring conditions, immersing the dilute acid-washed milled ore in concentrated acid under the continuous stirring conditions, and applying heat, treating the heated and immersed milled ore with an alkali to form a precipitate, washing with water the precipitate to purify the precipitate, and drying the purified precipitate, and igniting the purified dry precipitate to extract a pure iron (III) oxide from a bulk iron ore.

A method of extraction of pure iron (III) oxide from bulk iron ore is provided that includes crushing and grinding, using a crushing machine, raw hematite ore, where a milled ore is formed, water-washing the milled ore by rinsing under continuous stirring conditions, dilute acid-washing the milled ore with diluted hydrochloric acid under continuous stirring conditions, immersing the dilute acid-washed milled ore in concentrated acid under the continuous stirring conditions, and applying heat, treating the heated and immersed milled ore with an alkali to form a precipitate, washing with water the precipitate to purify the precipitate, and drying the purified precipitate, and igniting the purified dry precipitate to extract a pure iron (III) oxide from a bulk iron ore.

A method of processing a pyrite-containing slurry including removing pyrite from the pyrite-containing slurry and forming (i) an inert stream and (ii) a pyrite-containing material. Using the pyrite-containing material in a downstream leach step in which pyrite in the pyrite-containing material generates acid and heat that facilitates leaching a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material.

A method of processing a pyrite-containing slurry including removing pyrite from the pyrite-containing slurry and forming (i) an inert stream and (ii) a pyrite-containing material. Using the pyrite-containing material in a downstream leach step in which pyrite in the pyrite-containing material generates acid and heat that facilitates leaching a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal sulfide-containing material in a mined material that is “non-economic” to recover metals from using conventional recovery options before the invention was made is disclosed. The method includes mixing (i) the metal sulfide-containing material and (ii) pyrite and forming agglomerates, leaching agglomerates with a leach liquor and microbes and removing a metal from the metal sulfide-containing material and forming a pregnant leach liquor containing metal, and recovering the metal from the pregnant leach liquor. A heap leaching operation for a metal sulfide-containing material is also disclosed. A flotation circuit for an ore processing plant for a metal sulfide-containing material is also disclosed.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal sulfide-containing material in a mined material that is “non-economic” to recover metals from using conventional recovery options before the invention was made is disclosed. The method includes mixing (i) the metal sulfide-containing material and (ii) pyrite and forming agglomerates, leaching agglomerates with a leach liquor and microbes and removing a metal from the metal sulfide-containing material and forming a pregnant leach liquor containing metal, and recovering the metal from the pregnant leach liquor. A heap leaching operation for a metal sulfide-containing material is also disclosed. A flotation circuit for an ore processing plant for a metal sulfide-containing material is also disclosed.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material, such as a metal-containing material that has been categorized by a mine operator as being “non-economic” from the perspective of recovering the metal from the material. Mixing (i) the metal-containing material and (ii) pyrite and forming agglomerates. Leaching agglomerates with a leach liquor, with pyrite generating acid and heat that facilitate recovering the metal from the metal-containing material, and forming a pregnant leach liquor containing metal. Recovering the metal from the pregnant leach liquor.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material, such as a metal-containing material that has been categorized by a mine operator as being “non-economic” from the perspective of recovering the metal from the material. Mixing (i) the metal-containing material and (ii) pyrite and forming agglomerates. Leaching agglomerates with a leach liquor, with pyrite generating acid and heat that facilitate recovering the metal from the metal-containing material, and forming a pregnant leach liquor containing metal. Recovering the metal from the pregnant leach liquor.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material, such as a metal-containing material that has been categorized by a mine operator as being “non-economic” from the perspective of recovering the metal from the material. Mixing (i) the metal-containing material and (ii) pyrite and forming agglomerates. Leaching agglomerates with a leach liquor, with pyrite generating acid and heat that facilitate recovering the metal from the metal-containing material, and forming a pregnant leach liquor containing metal. Recovering the metal from the pregnant leach liquor.

A method of recovering a metal, such as copper or nickel or zinc or cobalt, from a metal-containing material, such as a metal-containing material that has been categorized by a mine operator as being “non-economic” from the perspective of recovering the metal from the material. Mixing (i) the metal-containing material and (ii) pyrite and forming agglomerates. Leaching agglomerates with a leach liquor, with pyrite generating acid and heat that facilitate recovering the metal from the metal-containing material, and forming a pregnant leach liquor containing metal. Recovering the metal from the pregnant leach liquor.