The present disclosure relates to methods of producing purified aluminum alloys from aluminum alloy scrap by producing a melt of the aluminum alloy scrap, adding one or more intermetallic former materials, producing iron-bearing intermetallic particles, removing the iron-bearing intermetallic particles, and solidifying the low-iron melt.

A system for removing molten metal from a vessel is disclosed. The system includes a vessel having a first section and a second section and a pump positioned in the first section of the vessel. As the pump operates it moves molten metal through a pump discharge and through an opening into the second section of the vessel, where the molten metal reaches a vessel outlet and exits the vessel. The pump discharge is preferably formed at an angle to the vessel outlet. The outlet may be attached to a launder.

The present invention provides a method of purifying aluminum, and/or use of the purified aluminum as a solvent metal to purify silicon.

The present invention provides a method of purifying aluminum, and/or use of the purified aluminum as a solvent metal to purify silicon.

A metallurgical apparatus comprises a vessel for holding a body of liquid metal and a circulating apparatus for circulating the body of liquid metal within the vessel. The vessel has a peripheral wall and a base, and the circulating apparatus comprises a launder that provides an open-topped flow channel and a pumping device for pumping liquid metal through the launder. The launder has an inlet end connected to a first opening in the peripheral wall and an outlet end connected to a second opening in the peripheral wall. The pumping device is configured to pump liquid metal through the launder so that liquid metal flows out of the vessel through the first opening and into the vessel through the second opening, thereby causing the body of liquid metal within the vessel to circulate.

Aspects of the invention relate to a rotor for transferring molten metal. A powered device, such as a molten metal pump, which may be inside of a transfer chamber, includes a multi-stage rotor to move molten metal within a vessel. The molten metal may be moved out of the vessel and into another structure, which could be another vessel or a launder. The multi-stage rotor may have multiple blades with each blade having multiple surfaces.

The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum.

The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum.

The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

A salt flux and method for use of the same in cleaning and purifying molten aluminum is disclosed. The salt flux includes an equal proportion of sodium chloride and potassium chloride in a range of ninety percent or more, by weight, of the salt flux. The salt flux further includes aluminum fluoride in a range of less than ten percent by weight. The salt flux is introduced into a furnace using a submergence system such as a side well with an impeller to submerge the salt flux under the surface of the metal bath. Oxides may be collected and removed to reduce inclusions, oxide, and magnesium levels within the metal bath.

An apparatus and method for filtering molten metal (M), such as aluminum or an aluminum alloy includes at least one ceramic foam filter or any other type of filtration media such as porous tube or alumina balls disposed in a receptacle (12) for the molten metal (M). A vibrator vibrates at least one of the filter, the receptacle (12) or the metal and may be used to induce priming, filtering and/or drainage of the filter. The vibrator may be retrofitted to an existing filter system and may be adjustable in frequency and amplitude. The vibration may be continuous over a given period or produced in a single shock.