The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum. The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

The present invention relates to a system for melting aluminum and recycling black dross, including an aluminum melting furnace responsible for melting aluminum scraps in molten aluminum and a black dross recycling device responsible for recycling black dross generated when the aluminum scraps are melted in the molten aluminum. The aluminum melting furnace includes a heating chamber provided with heating units responsible for heating the molten aluminum; and a melting chamber provided with an eddy unit responsible for generating an eddy descending in a spiral in the molten aluminum, a flux supply unit responsible for adding a flux to the eddy, and a raw material supply unit responsible for adding the aluminum scraps to the eddy, wherein, in the eddy unit, black dross formed when inclusions contained in the molten aluminum are captured by the flux is repeatedly descended and floated in the molten aluminum through the eddy, so that the black dross is collected into a spherical shape to form spherical black dross, and the black dross recycling device is responsible for recycling the spherical black dross.

A melting furnace includes a melting portion to which a metal material is supplied; a burner for melting the metal material in the melting portion; a heating portion that receives the molten material from the melting portion; a temperature regulating portion that receives the molten material from the heating portion; a separator that separates the heating portion and the temperature regulating portion, wherein the lower portion of the separator is immersed in the molten material to form, below the separator, an inlet; an immersion heater wherein at least part of the immersion heater is immersed in the molten material in the temperature regulating portion; and a gas introduction path that is formed in the separator, and that introduces combustion gas from the burner into a space above the molten material in the temperature regulating portion; wherein the burner is controlled so that the combustion gas has an oxygen concentration of 5% or less.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

The present invention relates to techniques for producing 2024 and 7075 aluminum alloys by recycling waste aircraft aluminum alloys, which belong to technical fields for circular economy. The present invention develops techniques for obtaining the 2024 and 7075 aluminum alloys by subjecting waste aircraft aluminum alloys as raw materials to pretreatment, smelting, impurity removal, melt ingredient assay, ingredient adjustment, refining, and casting. Through utilizing the waste package aluminum alloys and the waste aluminum pop-top cans to adjust the ingredients, the waste aircraft aluminum alloys would be recycled at a lower cost without downgrading. The present invention has some advantages, such as low cost, and applicability for industrial production, as well as prominent economic benefit.

The present invention provides a melting furnace capable of suppressing oxidation of molten materials and improving the quality of the molten materials. As shown in FIG. 3, a melting furnace 1 includes a melting portion 2 to which a metal material is supplied; a burner 4 for melting the metal material in the melting portion 2 into a molten material; a heating portion 5 that receives the molten material from the melting portion 2 to raise the temperature of the molten material; a temperature regulating portion 6 that receives the molten material from the heating portion 5 and stores the molten material; a separator 7 that separates the heating portion 5 and the temperature regulating portion 6, wherein the lower portion 70 of the separator 7 is immersed in the molten material to form, below the separator 7, an inlet 71 that allows the introduction of the molten material from the heating portion 5 into the temperature regulating portion 6; an immersion heater 10 wherein at least part of the immersion heater 10 is immersed in the molten material in the temperature regulating portion 6 to thereby heat the molten material; and a gas introduction path 72 that is formed in the separator 7, and that introduces combustion gas from the burner 4 into a space above the molten material in the temperature regulating portion 6; wherein the burner 4 is controlled so that the combustion gas has an oxygen concentration of 5% or less.

Apparatus and method for filtering molten metal, in particular aluminium, including a container (1) with an outer shell or casing of metal and an inner thermally insulated interior cladding or wall construction made of heat resistant insulation and refractory material. A removable lid (2) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (3) having an inlet opening (4) receiving metal from a metal supply launder (10) and an outlet chamber (5) with an outlet opening (6) in which a ceramic or refractory filter (7) is mounted.

The method includes the following steps: a) providing a tubular sonotrode (1) formed in a material substantially inert to liquid aluminum, such as a ceramic, for example, silicon oxynitride, the sonotrode comprising a first open end region (2) and a second optionally closed end region (3), b) submerging at least some of the open end region (2) of the tubular sonotrode (1) in the liquid aluminum alloy, and c) applying power ultrasound on the liquid aluminum alloy by means of the tubular sonotrode (1).

The method includes the following steps: a) providing a tubular sonotrode (1) formed in a material substantially inert to liquid aluminum, such as a ceramic, for example, silicon oxynitride, the sonotrode comprising a first open end region (2) and a second optionally closed end region (3), b) submerging at least some of the open end region (2) of the tubular sonotrode (1) in the liquid aluminum alloy, and c) applying power ultrasound on the liquid aluminum alloy by means of the tubular sonotrode (1).

A process and an apparatus are disclosed for improved recovery of metal from hot and cold dross, wherein a dross-treating furnace is provided with a filling material with good capacity to store heat. This filling material is preheated to a desired temperature by injection of an oxidizing gas to burn non-recoverable metal remaining in the filling material after tapping of the recoverable metal contained in the dross and discharging of the treatment residue. When dross is treated in such furnace, the heat emanating by conduction from the filling material is sufficient to melt and separate the recoverable metal contained in the dross, without addition of an external heat source, such as fuel or gas burners, plasma torches or electric arcs and without use of any salt fluxes. Furthermore, the recovered metal being in the molten state can be fed to the molten metal holding furnace without cooling the melt; in addition, the non-use of fluxing salt for the treatment means that the non-contaminated residue can be used as a cover for the electrolytic cells in the case of aluminum. In the case of zinc dross, the residue is a valuable zinc oxide by-product very low in contaminants.